Section
1 General requirements
1.1 Scope
1.1.1 The
requirements of this Part apply to the design and construction philosophy
of electrotechnical systems and equipment providing electrical power,
control, alert or safety functions for the following:
- Main propulsion systems.
- Steering and manoeuvring systems.
- Electrical power systems.
- Mobility and ship type ancillary machinery systems.
- Engineering systems necessary for the watertight and weathertight
integrity of the ship and functioning of ship type category systems.
1.1.2 Electrical services required to maintain the ship in a normal sea-going,
operational and habitable condition are to be capable of being maintained without
recourse to the emergency source of electrical power. The Mobility and/or Ship Type
systems for individual types of ships for sea-going, operational and habitable
conditions on board are to be agreed by Lloyd’s Register (hereinafter referred to as
‘LR’). See also
Vol 2, Pt 1, Ch 1, 3.1 Categories 3.1.5, Vol 2, Pt 1, Ch 1, 3.1 Categories 3.1.6 and Vol 2, Pt 1, Ch 1, 3.1 Categories 3.1.7
1.1.3 Electrotechnical
services essential for safety are to be maintained under various emergency
conditions.
1.1.4 The
safety of crew and ship from electrical hazards is to be ensured.
1.2 Application
1.2.2 LR will
be prepared to give consideration to special cases or to arrangements
which are equivalent to the Rules where sufficient technical justification
is provided.
1.2.3 Attention
should also be given to any relevant requirements of the Naval Authority.
1.2.4 LR will
be prepared to give consideration to cases where military arrangements
require deviation from specific Rule requirements in this Chapter
or where specialised naval standards, e.g. STANAG 1008 have been nominated
and applied. Consideration will also be given to electrical arrangements
of small ships and ships to be assigned class notation for restricted
or special services.
1.2.6 Assessment
of performance parameters, such as accuracy, repeatability, etc. are
to be in accordance with an acceptable specialised naval, standard,
National or International Standard, e.g. IEC 60051, Direct acting
indicating analogue electrical measuring instruments and their accessories
(all parts).
1.2.7 Equipment
used in control, alarm and safety systems is to be suitable for its
intended purpose, and accordingly, whenever practicable, be selected
from the List of LR Type Approved Products published by LR.
1.2.8 Equipment shall be selected with due regard to its required strength and
capability. System design is to ensure that, under normal operation and foreseeable
abnormal conditions, the equipment’s strength and capability is not exceeded in such a
way as may give rise to danger or may affect other Mobility and/or Ship Type
systems.
1.2.9 Special
consideration will be given to arrangements that comply with a relevant
and acceptable National or International Standard, such as IEC 60092-504: Electrical installation on ships – Part 504: Special features
– Control and instrumentation.
1.3 Definitions
1.3.1 Reference is to be made to Vol 2, Pt 1, Ch 1, 3 Engineering system designation defining Mobility and Ship Type systems, services considered necessary
for minimum comfortable conditions of habitability and services considered necessary to
maintain the ship in a normal seagoing, operational and habitable condition.
1.3.2 An Emergency Stop (E-Stop) is a safeguard instigated by a single human
action. It requires a stop of all movement within the controlled system as rapidly as
possible to prevent a hazard occurring or to reduce an existing hazard to persons,
machinery or the vessel.
1.3.3 An Emergency Trip (E-Trip) is a safeguard instigated by a single human
action and means the disconnection of fuel, electrical, hydraulic or other power source
from the controlled system to prevent a hazard occurring or to reduce an existing hazard
to persons, machinery or the vessel. Movement within the system may be allowed to
continue.
1.3.4 An Emergency Stop Function may be either an Emergency Stop or Emergency
Trip, as appropriate to the system and risk being controlled.
1.3.6 A ‘switchboard’ is a switchgear and controlgear assembly for the control of
power generated by a source of electrical power and its distribution to electrical
consumers.
1.3.7 A ‘section board’ is a switchgear and controlgear assembly for controlling
the supply of electrical power from a switchboard and distributing it to other section
boards, distribution boards or final sub-circuits.
1.3.8 A ‘distribution board’ is an assembly of one or more protective devices
arranged for the distribution of electrical power to final sub-circuits.
1.3.9 A ‘final sub-circuit’ is that portion of a wiring system extending beyond
the final overcurrent device of a board.
1.3.10 ‘Special category spaces’ are those enclosed spaces above or below the
weather deck intended for the carriage of motor vehicles, helicopters and aircraft with
fuel in their tanks, into and from which such equipment can be moved, and to which crew
have access. Special category spaces may be accommodated on more than one deck provided
that the total overall clear height for vehicles, helicopters and aircraft does not
exceed 10 m.
1.3.11 ‘Machinery spaces of Category A’ are those spaces and trunks to such spaces
which contain:
-
internal combustion machinery used for main propulsion; or
-
internal combustion machinery used for purposes other than main
propulsion where such machinery has in the aggregate a total power output of not
less than 375 kW; or
-
any oil-fired boiler or fuel oil unit.
1.3.12 ‘Dead ship condition’ means that the entire machinery installation,
including the power supply, is out of operation and that the auxiliary services for
bringing the main propulsion systems into operation (e.g. compressed air, starting
current from batteries, etc.) and for the restoration of the main power supply are not
available. Means are to be made available to start the emergency generator at all times,
see
Vol 2, Pt 2, Ch 1, 9.4 Starting of the emergency source of power.
1.3.13 'Protected space' is a machinery space where a fixed water-based local
application fire-fighting system is installed.
1.3.14 'Protected areas' are areas within a protected space which are protected by
a fixed water-based local application fire-fighting system.
1.3.15 'Adjacent areas' are those, other than protected areas, exposed to direct
spray or other areas where water may extend when a fixed water-based local application
fire-fighting system is activated.
1.3.16 An ‘electric arc’ is an electrical discharge or a short-circuit through
ionised air caused by isolation or insulation integrity failure.
1.3.17 ‘Incident energy’ is the amount of energy impressed on a surface, a certain
distance from the source, generated during an electric arc event.
1.3.18 Alarm System: a system which will alert relevant personnel to faults,
abnormal situations and other conditions requiring attention in the machinery and the
safety and control systems.
1.3.19 Control System: a system which responds to input signals from the process
and/or Operator and generates output signals causing the equipment under control to
operate in the desired manner.
1.3.20 Failure: loss of the ability of a structure, system or element to function
within acceptance criteria.
1.3.21 Fail safe: a system design such that, when a failure occurs, the system
reverts to the least hazardous state.
1.3.22 A reasonably foreseeable abnormal condition is an event, incident or failure
that:
- has happened and could happen again;
- is planned for (e.g. emergency actions cover such a situation,
maintenance is undertaken to prevent it, etc.).
They should be identified by:
- using analysis processes that are capable of revealing abnormal
conditions;
- employing a mix of personnel including competent safety/risk
professionals and those with relevant domain knowledge and understanding to apply the
processes;
- referencing relevant events and historic data; and documenting the
results of the analysis.
1.3.23 Safety System: a designated system that:
- implements the required safety functions necessary to achieve or
maintain a safe state for the equipment under control; and
- is intended to achieve, on its own or with other safety systems, the
necessary safety needed for the required safety functions.
1.3.24 Safe State: state of equipment under control when safety is achieved. For
some situations, a safe state only exists so long as the equipment under control is
continuously controlled. Such continuous control may be for a short or indefinite
period.
System: set of elements which interact
according to a design, where an element of a system can be another system, called a
sub-system, which may be a controlling system or a controlled system, and may include
hardware, software and human interaction.
1.3.26 'Gas Safe Space' is a space that lies wholly outside spaces potentially
containing flammable, poisonous, toxic/corrosive, asphyxiant or irritant gases or is one
that is engineered as a gas safe place within those spaces.
1.3.27 A ‘secondary lithium cell’ is a cell where electrical energy is derived
from the insertion/extraction reactions of lithium ions or oxidation/reduction of
lithium between the negative electrode and the positive electrode. These may be combined
in ‘cell blocks’ consisting of a group of cells connected together in a parallel
configuration.
1.3.28 A ‘battery module’ is an energy storage device comprising one or more
electrically connected cells or cell blocks. The battery module can include protective
and monitoring devices.
1.3.29 A ‘battery pack’ is an energy storage device comprising one or more
electrically connected cells, cell blocks or modules. The battery pack can include
protective devices and control and monitoring systems which communicate with the battery
management system.
1.3.30 A ‘battery management system (BMS)’ is an electronic system which monitors
and manages the state of a cell, battery module or battery pack in order to maintain the
battery system in a safe operating state and protect it in cases of overcharging, over
current and overheating and communicates with an external charge/discharger
controller.
1.3.31 A ‘lithium battery system’ is a system comprising one or more lithium
battery modules or packs incorporated in a fixed installation together with means of
isolation, a cooling system (if provided) and has an associated BMS.
1.3.32 ‘State of charge (SOC)’ is the available capacity in a battery expressed as
a percentage of rated capacity.
1.3.33 ‘State of health (SOH)’ reflects the general condition of a battery
expressed as a percentage of ability to deliver the specified performance compared with
that of a new battery.
1.3.34 ‘Battery space’ is the space or compartment in which a battery is
installed.
1.3.35 Programmable electronic system: a system based on one or more programmable electronic
devices, often connected to (and including) input devices (e.g. sensors) and/or output
devices/final elements (e.g. actuators), for the purposes of control, protection or
monitoring.
1.3.36 An argument is used to show how the components directly underlying it relate to a claim
or set of claims. See ISO 15026-2 Systems and software engineering – Systems
software assurance, Part 2: Assurance case.
1.3.37 A justification gives the reason that something has been used or applied. See ISO
15026-2: Systems and software engineering – Systems and software assurance, Part 2:
Assurance case.
1.3.38 Production of software: the process of interpreting requirements and realising those
requirements as software modules by using suitable lifecycle steps and applying the
attributes of quality, safety and other management systems. Production of software
includes all lifecycle phases from requirements to support for system integration and
system testing. Where iterative or cyclical lifecycles are used, the production of
software includes all iterations or cycles. The production of software includes tailored
lifecycle phases where existing or modified software is used.
1.3.39 Existing software: previously developed software that is to be used without modification
that includes, but is not limited to, operating system, third party communications
protocols, graphics, libraries and reused supplier developed code.
1.3.40 Modified software: software based upon an existing software but changed for the system
being assessed. Modifications can range from setting/configuration changes to
modifications that require the software to be recompiled.
1.3.41 Software Production Standard: an International or National Standard to be applied to the
production of software.
1.3.42 Engineering system: any system that may be installed in a ship where such a system
comprises one or more sub-systems, items of machinery or components.
1.4 Documentation required for design review
1.4.2 A description of operation (with explanatory diagrams), schematic diagrams
of circuits, and lists of monitored parameters with relevant setpoints:
- Controllable pitch propellers.
- Electric generating plant.
- Lithium battery system installations.
- Incinerators.
- Miscellaneous machinery or equipment (where control, alarm and safety
systems are specified in other Sections of the Rules).
- Fuel oil transfer and storage systems.
- Propulsion machinery and auxiliaries for Mobility and/or Ship Type
Systems.
- Steam raising plant (boilers and their ancillary equipment).
- Steering systems.
- Thermal fluid heaters.
- Thrust units.
- Valve position indicating systems.
- Waste-heat systems.
- Water jets for propulsion purposes.
- Fixed water-based local application fire-fighting systems, see
Vol 2, Pt 9, Ch 9, 5.2 Fixed water-based local application fire-fighting systems.
- Gas detection systems or details of alternative arrangements.
1.4.3
System Operational Concept. A description of how the control, alarm and safety
systems for the main and auxiliary machinery and systems essential for the propulsion
and safety of the ship provide effective means for operation and control during all ship
operational conditions.
1.4.4 Single line diagram of main and emergency power and lighting systems which
is to include:
-
ratings of machines, transformers, batteries and semiconductor
converters;
-
all feeders connected to the main and emergency switchboards;
-
section boards and distribution boards;
-
insulation type, size and current loadings of cables; (normal
operational and fault conditions);
-
make, type and rating of circuit breakers and fuses;
-
details of harmonic filters (where fitted).
1.4.5 A System Operational Concept of the electrical power system which details
the capability and functionality under defined operating and emergency conditions is to
be submitted, see
Vol 1, Pt 1, Ch 2, 2.2 Definitions. The System Operational Concept is to be agreed
between the designers and Owners and is to include:
- a description of operation of the main and emergency electrical power
systems;
- an earthing philosophy document that defines the basic
approach to be taken for earthing the electrical power systems and all electrical
loads;
- schedule of normal and emergency operating loads on the
system estimated for the different operating conditions expected. The following
details are to be provided to meet this requirement:
- a description of the expected operating profiles (e.g. the number
of generating sets connected when manoeuvring, at sea, etc.), including as
required by Vol 2, Pt 2, Ch 1, 1.3 Approval process 1.3.1; and
- a schedule of the normal and emergency
operating loads, which is to state the kilowatt rating of each load and a load
factor between 0 and 1. The load factor is defined as the ratio of the
calculated load to the maximum load possible over a declared duty cycle. As
such, the load factor shall reflect:
- the duty cycle of the load; and
- the proportion of its maximum rating at which the load is
expected to operate.
-
the quality of power supplies required for each designated load,
where this is required by Vol 2, Pt 9, Ch 1, 2.1 Quality of power supplies (QPS) 2.1.3;
- a functional description for ships with electrical propulsion
systems, where harmonic filters are fitted, which includes an operational philosophy
of the propulsion control systems under normal, reasonably foreseeable abnormal and
degraded modes of operation;
- harmonic filters where fitted, including harmonic analysis, the
permitted modes of operation for maintaining the harmonic distortion within
acceptable limits, and the effect on harmonic distortion of the failure of any
combination of harmonic filters, see also
Vol 2, Pt 9, Ch 1, 2.1 Quality of power supplies (QPS) 2.1.3 and Vol 2, Pt 9, Ch 1, 2.1 Quality of power supplies (QPS) 2.1.4; and
- guidance indicating the safe operating modes of the electrical
power system under both normal and failure conditions of the harmonic filters where
fitted.
1.4.6 Simplified diagrams of generator circuits, interconnector circuits and
feeder circuits showing:
-
protective devices, e.g. short circuit, overload, reverse power
protection;
-
instrumentation and synchronising devices;
-
preference tripping;
-
remote stops;
-
earth fault indication/protection.
1.4.8 Where required by Vol 2, Pt 9, Ch 4, 5.1 General 5.1.1, the hazards resulting from electric arcs
within electrical equipment and their consequences for personnel are to be identified,
and at least the following supporting evidence is to be submitted:
-
system design;
-
operating philosophies, e.g. manual or automatic control, local or
remote operation;
-
general arrangement plans for switchboards, section boards and
distribution boards, see also
Vol 2, Pt 9, Ch 1, 1.4 Documentation required for design review 1.4.18;
-
general arrangement plans for the space in which the electrical
equipment to be assessed is located, showing:
- access to adjacent spaces;
- the location of the electrical equipment;
- ventilation arrangements for air conditioning and/or the
extraction of smoke, gas and vapours resulting from electric arcs;
- positions within the space in which the electrical equipment is
located where personnel will be performing tasks, e.g. switching, equipment
maintenance, instrument observation or cleaning, or where personnel could
reasonably be expected to enter;
-
calculations in accordance with Vol 2, Pt 9, Ch 4, 5.3 Calculations to be submitted;
-
system operating procedures; and
-
details of defined additional safety measures to be taken during
activities.
1.4.9 For naval ships in which explosive gas atmospheres may occur, the spaces
are to be identified. Other spaces potentially containing flammable, poisonous,
toxic/corrosive, asphyxiant or irritant gases and not covered by Vol 2, Pt 9, Ch 5
Hazardous Areas are to be separately identified.
1.4.10 A schedule of electrical equipment for use in explosive gas atmospheres or
in the presence of combustible dusts giving details, as appropriate, of:
-
type of equipment;
-
type of protection, e.g. Ex ‘d’;
-
apparatus group, e.g. IIB;
-
temperature class, e.g. T3;
-
enclosure ingress protection, e.g. IP55;
-
certifying authority;
-
certificate number;
-
location of equipment.
Details may be included on arrangement drawings for the hazardous locations,
in place of a separate schedule. Where uncertified equipment is permitted by Vol 2, Pt 9, Ch 5, 4.3 Selection of equipment for use in explosive gas atmospheres
or Vol 2, Pt 9, Ch 5, 4.4 Selection of equipment for use in the presence of combustible dusts
or the Rules relevant to the specific type of ship, details of other documentation
confirming (b) to (d) may be submitted in place of those listed under Vol 2, Pt 9, Ch 1, 1.4 Documentation required for design review 1.4.10.(f) and Vol 2, Pt 9, Ch 1, 1.4 Documentation required for design review 1.4.10.(g).
1.4.11 Simplified circuit diagram of electrical propulsion system (where fitted)
giving details of:
-
ratings of electrical machines, transformers, batteries, dynamic
braking assemblies and semiconductor converters;
-
lubrication and cooling arrangements, where provided;
-
insulation type, size and current loadings of cables;
-
make, type and rating of circuit breakers and fuses;
-
instrumentation and protective devices;
-
earth fault indication/protection;
-
propulsion control systems, and the procedures used to ensure that
there is satisfactory control of the design in relation to the requirements of
Vol 2, Pt 4, Ch 5, 4.4 Propulsion control; and
-
harmonic filters and analysis.
1.4.12 Details of electrically operated fire, ship, crew and embarked personnel
emergency safety systems which are to include typical single line diagrams and
arrangements, showing main vertical and, where applicable, horizontal fire zones, spaces
along the ship bottom that are not fitted with a double bottom and the location of
equipment and cable, including identification of relevant areas of high fire risk, to be
employed for:
-
emergency lighting (other than where accumulator emergency lanterns
are to be installed);
-
accommodation fire detection, alarm and extinction systems;
-
fixed water-based local application fire-fighting systems;
-
crew and embarked personnel address system;
-
general emergency alarm;
-
watertight doors, bow, stern and shell doors and other electrically
operated closing appliances; and
-
low location lighting.
Note A general arrangement plan of the complete ship showing the main
vertical fire zones, spaces along the ship bottom that are not fitted with a double
bottom and the location of equipment and cable routes, including identification of
relevant areas of high fire risk, for the above systems, is to be made available for
the use of the Surveyor on board.
1.4.14 A test schedule for both works testing, harbour trials and sea trials is to
include the method of testing and the test facilities which are provided for the general
emergency alarm system and the crew and embarked personnel address system.
1.4.15 Documented test procedures to demonstrate compliance with STANAG 1008, or a
relevant and acceptable naval standard, where the electrical class notation ELS
is required.
1.4.17 A schedule of batteries fitted for use for emergency, Mobility and/or Ship
Type systems, giving details of:
- type and manufacturer's type designation;
- voltage and ampere-hour rating;
- location;
- equipment and/or system(s) served;
- maintenance/replacement cycle dates;
- date(s) of maintenance and/or replacement; and
- for replacement batteries in storage, the date of manufacture and shelf
life, with accompanying battery replacement procedure documentation to show
compliance with Vol 2, Pt 9, Ch 2, 7.7 Recording of batteries for emergency and essential services.
Note The above includes all batteries fitted as part of an uninterruptible
power system (UPS) used for any essential or emergency services.
1.4.20
Alarm systems. Details of the overall alarm system linking the main control
station, subsidiary control stations, the bridge area and accommodation including
details of alerts to be presented by the user interface, with:
-
an approach to alert category assignments which is in accordance with
the IMO Code on Alerts and Indicators, 2009; and
-
for alarms required by these Rules the intended Operator's response
and the message are to be presented.
1.4.21
Programmable electronic systems. In addition to the documentation required by
Vol 2, Pt 9, Ch 1, 1.4 Documentation required for design review 1.4.2 the following is to be submitted:
-
System requirements specification.
-
Details of the hardware configuration in the form of a system block
diagram, including input/output schedules.
-
Details of power supply and data storage arrangements, see
Vol 2, Pt 9, Ch 8, 5.1 General requirements 5.1.10 and Vol 2, Pt 9, Ch 8, 5.4 Additional requirements for Mobility category and safety critical systems 5.4.6.
-
Hardware certification details, see
Vol 2, Pt 9, Ch 8, 5.1 General requirements 5.1.6 and Vol 2, Pt 9, Ch 8, 5.4 Additional requirements for Mobility category and safety critical systems 5.4.3.
-
Software quality plans, including applicable procedures, see
Vol 2, Pt 9, Ch 8, 5.1 General requirements 5.1.21.
-
Factory acceptance, integration, harbour and sea trial test schedules
for hardware and software.
-
System integration plan, see
Vol 2, Pt 9, Ch 8, 5.5 Additional requirements for integrated systems 5.5.2.
-
Risk Assessment (RA),see
Vol 2, Pt 9, Ch 8, 5.5 Additional requirements for integrated systems 5.5.5 and Vol 2, Pt 1, Ch 3, 18 Risk Assessment (RA).
-
Software safety requirements document, see Vol 2, Pt 1, Ch 3, 21.3 Performance requirements 21.3.1.
-
The engineering and safety justification and supporting evidence, see
Vol 2, Pt 9, Ch 8, 5.6 Programmable electronic systems – Additional requirements for the production of software 5.6.3.
-
The certification documents for the production of software, see
Vol 2, Pt 9, Ch 8, 5.6 Programmable electronic systems – Additional requirements for the production of software 5.6.6.
-
The plan for the production of software, see
Vol 2, Pt 9, Ch 8, 5.6 Programmable electronic systems – Additional requirements for the production of software 5.6.7.
-
The registry of hardware and software, see
Vol 2, Pt 9, Ch 8, 5.6 Programmable electronic systems – Additional requirements for the production of software 5.6.21.
1.4.22 For wireless data communication equipment:
-
details of manufacturer’s installation and maintenance
recommendations;
-
network plan with arrangement and type of aerials and identification
of location;
-
specification of wireless communication system protocols and
management functions, see
Vol 2, Pt 9, Ch 8, 5.3 Additional requirements for wireless data communication links 5.3.4;
-
details of radio frequency and power levels, including details of
those permitted by the National Administration.
1.4.23 Plans showing the location and details of control stations, e.g. control
panels and consoles. Location and details of controls and displays on each panel.
Detailed user interface specifications. A general arrangement plan of control rooms
showing the position of consoles, handrails, operator area, lighting, door and window
arrangements. Drawing of HVAC systems including vent arrangements.
1.4.24
Fire detection systems. Plans showing the system operation and the type and
location of all machinery space fire detector heads, manual call points and the fire
detector indicator panel(s). The plans are to indicate the position of the fire
detectors in relation to significant items of machinery, ventilation and extraction
openings.
1.4.27 Lithium battery systems. In addition to the plans and information required by
Vol 2, Pt 9, Ch 1, 1.4 Documentation required for design review 1.4.2, the following information is also to be submitted:
- System functional description including all operating modes
(i.e. charging, discharging, standby, backup, peak shaving, etc.), safety functions
and their hierarchy, and expected battery system behaviour in case of
malfunction.
- Technical description detailing how safety information from type
testing has been considered in the actual installation design.
- Integration plan for the battery system with the vessel power
distribution and charging arrangements.
- Line diagrams of the battery system control and power
distribution, including switchgear, protective devices, control gear and emergency
trip (E-Trip) as well as interfaces to external systems.
- A Failure Mode and Effects Analysis (FMEA) and mitigation
strategy, which is to be carried out for the battery installation as a whole in
accordance with IEC 60812: Analysis techniques for system reliability – Procedure
for failure mode and effects analysis (FMEA), or an equivalent and acceptable
National or International Standard and the report and worksheets are to be submitted
for consideration.
- Arrangement plans of any HVAC, ventilation, cooling system and
drains for the battery space.
- Fire detection, alarm and extinguishing system (including
portable fire-fighting appliances) plans for the battery space.
- A schedule of electrical equipment for use in the battery space
and HVAC, ventilation and cooling system giving details of the appropriate type of
protection for the temperature class and gas group of the potential gases. Copies of
appropriate certification are to be submitted for consideration.
- Arrangement plans for electrical equipment showing cable routes
associated with the battery system, power distribution and E-Trip.
- General arrangement plan showing hazardous zones for the battery
space, including the HVAC, ventilation, cooling system and drains.
- Fire integrity plans for the battery space (including
penetrations drawings), contiguous spaces and means of escape from the battery
space.
- Test schedule for works testing which is to include methods of testing and
acceptance criteria.
1.4.28 For ships with electrical hybrid electrical power systems as detailed in
Vol 3, Pt 1, Ch 6 Hybrid Electrical Power Systems the following documentation is to be
submitted for design review either uniquely or integrated with other submitted
information:
Information required for all hybrid electrical power systems:
- A functional description of the electrical distribution systems
and equipment that details compliance with the performance criteria and system
capability and functionality under defined normal and reasonably foreseeable abnormal
conditions including:
- degraded modes of operation;
- load management and load sharing philosophy;
- earthing philosophy;
- system electrical protection philosophy;
- system stability; and
- converter switching actions.
- Definition of system performance targets (see
Vol 3, Pt 1, Ch 6, 4.2 System performance targets);
- Definition of dependability principles (see
Vol 3, Pt 1, Ch 6, 4.3 Dependability principles);
- Calculations supporting the size and rating of stores of
electrical energy (see
Vol 3, Pt 1, Ch 6, 4.3 Dependability principles 4.3.7);
- Risk assessment in support of there being no dedicated emergency
source of power when this is proposed (see
Vol 3, Pt 1, Ch 6, 4.6 Emergency source of electrical power 4.6.2);
- Details of any arrangements for external sources of power to
charge onboard stores of electrical energy (see
Vol 3, Pt 1, Ch 6, 4.7 External source of electrical power 4.7.3);
- Voltage rate of rise times for pulse width modulated converters
(see
Vol 3, Pt 1, Ch 6, 5.1 Source of electrical power 5.1.6);
- Risk assessment in support of active fault current limiting
devices when this is proposed (see
Vol 3, Pt 1, Ch 6, 5.5 Distribution system 5.5.11);
- Technical description of energy management functionality
(see
Vol 3, Pt 1, Ch 6, 5.6 Energy management 5.6.8);
- Technical description of arrangements for power quality
monitoring (see
Vol 3, Pt 1, Ch 6, 6.2 Power quality and stability 6.2.5);
- Power system integration procedure (see
Vol 3, Pt 1, Ch 6, 7.1 General);
- System operational concept (see
Vol 3, Pt 1, Ch 6, 7.2 System operational concept);
- Technical description of operating modes (see
Vol 3, Pt 1, Ch 6, 7.3 Operating modes);
- Validated specifications of system components (see
Vol 3, Pt 1, Ch 6, 7.5 System components);
- Results of energy flow analysis (see
Vol 3, Pt 1, Ch 6, 7.6 Energy flows);
- Results of power system analysis (see
Vol 3, Pt 1, Ch 6, 7.7 Power system analysis);
- Definition of safety functions (see
Vol 3, Pt 1, Ch 6, 7.8 Safety functions);
- System FMEA (see
Vol 3, Pt 1, Ch 6, 7.10 System Failure Modes and Effects Analysis (FMEA));
- System operating instructions (see
Vol 3, Pt 1, Ch 6, 7.11 Operating instructions);
- Description and verification of ship-specific Operator training
needs (see
Vol 3, Pt 1, Ch 6, 7.12 Operator training); and
- Description of through-life system integration roles and
responsibilities (see
Vol 3, Pt 1, Ch 6, 7.13 Through-life accountability:).
Additional information required for Hybrid Power (+) notation systems:
- Dependability assessment (see
Vol 3, Pt 1, Ch 6, 4.3 Dependability principles);
- Technical description of arrangements for automatic earth fault
location (see
Vol 3, Pt 1, Ch 6, 5.5 Distribution system 5.5.14);
- Technical description of arrangements for power quality
degradation detection (see
Vol 3, Pt 1, Ch 6, 6.2 Power quality and stability 6.2.5);
- Technical description of additional energy management
functionality (see
Vol 3, Pt 1, Ch 6, 5.6 Energy management 5.6.8);
- Validation, verification and results of energy flow simulation
(see
Vol 3, Pt 1, Ch 6, 7.6 Energy flows 7.6.3);
- Validation, verification and results of power system simulation
(see
Vol 3, Pt 1, Ch 6, 7.7 Power system analysis 7.7.4);
- Risk assessment study when required (see
Vol 3, Pt 1, Ch 6, 7.9 Risk assessment; and
- Evidence of ship-specific Operator training verification
(see
Vol 3, Pt 1, Ch 6, 7.12 Operator training 7.12.2).
1.5 Documentation required for supporting evidence
1.5.2 In order to establish compliance with Vol 2, Pt 9, Ch 1, 2.2 Design, construction and location 2.2.9 and Vol 2, Pt 9, Ch 3, 4.1 Systems of supply and distribution 4.1.5, a general arrangement plan of the
ship showing the location of major items of electrical equipment, for example:
- main and emergency generators;
- switchboards;
- section boards and distribution boards supplying Mobility and/or Ship
Type systems, and emergency services;
- emergency batteries;
- motors for emergency services; and
- cable routes between these items of equipment.
1.5.3 Arrangement plans of main and emergency switchboards and section boards, and
documentation that demonstrates that creepage and clearance distances are in accordance
with Vol 2, Pt 9, Ch 3, 5.7 Creepage and clearance distances. The form factor of internal separation of low voltage
switchgear and controlgear assemblies is to be in accordance with IEC 61439-2,
Low-voltage switchgear and controlgear assemblies – Part 2: Power switchgear and
controlgear assemblies, or an alternative acceptable and relevant national
Standard. The form factor is to be stated, and the arrangement plans are to show how the
form factor has been achieved.
1.5.4 A Risk Assessment (RA), in accordance with Vol 2, Pt 1, Ch 3, 18 Risk Assessment (RA), is required to be submitted, see
Vol 2, Pt 1, Ch 3, 3.3 Calculations and specifications 3.3.7. The RA is to verify the availability of
electrical power to Mobility and/or Ship Type systems in the event of a failure of a
system or item of equipment, see
Vol 2, Pt 9, Ch 3, 4.2 Essential services 4.2.4.
1.5.6 Where deviation from the specific requirements of these Rules is required,
details of the arrangements with documented justification and/or analysis are to be
submitted, see
Vol 2, Pt 9, Ch 1, 1.2 Application 1.2.4
1.5.7
Cables. For details of instrumentation and control requirements.
1.5.8 For optical fibre data communication systems:
- details of manufacturer’s installation and maintenance
recommendations;
- data communications network diagram; and
- details of the minimum power levels required to maintain the correct
operation of the data communications system, which is to include an allowance for
the effects of optical fibre degradation due to aging.
1.5.9 Evidence demonstrating the compatibility of the converter, cable and motor
combinations to be used for the provision of essential services. Particular attention is
to be given the suitability of the insulation systems used with respect to the convertor
impulse magnitudes and voltage rise times, and their implications for partial
discharge.
1.5.11 Where the system design intent specifies ‘darken ship’ requirements, a
System Operational Concept associated with dark ship state is to be submitted and is to
include operating modes and philosophy of systems/equipment in the dark ship state,
including reversionary and emergency modes recognising the operational and manning
philosophy for the vessel. See also
Vol 2, Pt 1, Ch 3, 3.4 System operational concept.
1.5.12 Lithium battery systems. In addition to the plans and information
required by Vol 2, Pt 9, Ch 1, 1.4 Documentation required for design review 1.4.27, the following information is also to be
submitted:
- Document outlining the operational limits for the battery
system
- Operation, maintenance and training manuals for the battery
system are to be kept on board including:
- Manual that describes the standard operating,
maintenance and emergency procedures for the system;
- Testing procedures including Annual Survey test
requirements (see
Table 12.1.3 Test/Trials requirements on lithium battery systems);
- Through life management plan for the battery system, including
disposal
1.6 Surveys
1.6.1 Electrical
propelling machinery and associated equipment together with auxiliary
services essential for the safety of the ship are to be installed
in accordance with the relevant requirements of this Chapter, surveyed
and have tests witnessed by the Surveyors.
1.6.2 The following equipment, where intended for use for Mobility systems, Ship
Type systems, and/or emergency services, is to be surveyed by the Surveyors during
manufacture and testing:
- Converting equipment of 100 kW and over;
- Rotating machines of 100 kW and over;
- Switchboards and section boards;
- UPS units of 50 kVA and over; and
- Lithium Battery Systems of capacity 50 kWh and over including associated Battery
Management Systems.
1.6.3 For
electric propulsion systems, in addition to the equipment listed in Vol 2, Pt 9, Ch 1, 1.6 Surveys 1.6.2, the following equipment is
to be surveyed by the Surveyors during manufacture and testing:
1.6.4 Equipment
associated with control, alarm and safety functions for systems listed
in Vol 2, Pt 9, Ch 1, 1.1 Scope 1.1.1 are to be surveyed
at the manufacturers’ works in accordance with the approved
test schedule (see
Vol 2, Pt 9, Ch 1, 1.4 Documentation required for design review 1.4.25), and the inspection and testing are to be to the
Surveyor’s satisfaction, see
Vol 2, Pt 9, Ch 1, 1.4 Documentation required for design review 1.4.2.
1.6.5 All other electrical equipment, not specifically referenced in Vol 2, Pt 9, Ch 1, 1.6 Surveys 1.6.2 and Vol 2, Pt 9, Ch 1, 1.6 Surveys 1.6.4, intended for use for Mobility systems, Ship Type
systems, or emergency services is to be supplied with a manufacturer’s works test
certificate showing compliance with the constructional standard(s) as referenced by the
relevant requirements of the Chapter.
1.7 Alterations and additions
1.7.1 When
an alteration or addition to the approved system(s) is proposed, plans
are to be submitted for approval. The alterations or additions are
to be carried out under survey and the installation and testing are
to be to the Surveyor’s satisfaction.
1.7.2 No addition,
temporary or permanent, is to be made to the approved load of an existing
installation until it has been ascertained that the current carrying
capacity and the condition of the existing equipment including cables
and switchgear are adequate for the increased load.
1.7.3 Details
of proposed software modifications are to be submitted for consideration.
Modifications are to be undertaken in accordance with defined modification
processes which are part of the supplier’s or system integrator’s
quality management system. The quality management system is to be
acceptable to LR, see
Vol 2, Pt 1, Ch 1, 8 Quality Assurance Scheme for Machinery. The following documentation is to
be submitted:
-
Project-specific
software modification plan.
-
An impact analysis
which identifies the effect(s) of the proposed modification. The results
of the analysis are to be used to inform the extent of verification
and validation that is to be applied. This analysis is to consider
both the local impact and, where applicable, the system level impact
of the modification.
-
Configuration
management records that satisfy the requirements of ISO 10007, to
demonstrate the traceability of the proposed modification.
-
Factory acceptance,
integration and sea trial test schedules as determined by the impact
analysis in (b).
-
Updated documentation
as detailed in Vol 2, Pt 9, Ch 1, 1.2 Application 1.2.6.
1.7.4 Verification
and validation activities are to demonstrate that the modified functionality
performs as expected and that the modification has not unintentionally
modified functionality outside the scope of the modification.
1.7.5 Software
versions are to be uniquely identified by number, date or other appropriate
means. Modifications are not to be made without also changing the
version identifier. A record of changes to the system since the original
issue (and their identification) is to be maintained and made available
to the LR Surveyor on request.
1.7.7 When
it is proposed to replace permanently installed secondary valve-regulated
sealed batteries with vented batteries, details are to be submitted
for consideration to ensure continued safety in the presence of the
products of electrolysis and evaporation being allowed to escape freely
from the cells to the atmosphere. These details are to demonstrate
that there will be adequate ventilation in accordance with Vol 2, Pt 9, Ch 2, 7.5 Thermal management and ventilation 7.5.9 and that the location
and installation requirements of Vol 2, Pt 9, Ch 2, 7.3 Location and Vol 2, Pt 9, Ch 2, 7.4 Installation are complied
with.
1.7.8 Where
it is intended to replace an existing incandescent lamp type navigation
light with a light emitting diode type navigation light, details are
to be submitted for consideration that demonstrate compliance with Vol 2, Pt 9, Ch 7, 4.7 Valve control and indication systems. Light emitting diode type
navigation lights failure detection arrangements are additionally
to satisfy the requirements of Vol 2, Pt 9, Ch 7, 4.7 Valve control and indication systems 4.7.5 and Vol 2, Pt 9, Ch 7, 4.7 Valve control and indication systems 4.7.6.
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