Section 
                     2 Carbon and low alloy steels
                  
                  
                  
                  
                  
                  
                  
                     
                        
                         
                        2.1 Carbon and low alloy steel pipes, valves and fittings
                        
                        
                        
                        
                           
                           
                              
                              
                              2.1.1 Materials
                                 for Class I and Class II piping systems, also for shipside valves
                                 and fittings and valves on the collision bulkhead, are to be manufactured
                                 and tested in accordance with the appropriate requirements of the
                                 Rules for Materials, see also 
                                 Pt  5, Ch  10,  1.6 Materials.
                                 
                               
                              
                              
                            
                           
                           
                           
                              
                              
                              2.1.2 Materials
                                 for Class III piping systems are to be manufactured and tested in
                                 accordance with the requirements of acceptable national specifications.
                                 Pipes having forge butt welded longitudinal seams are not to be used
                                 for fuel oil systems, for heating coils in oil tanks, or for pressures
                                 exceeding 4,0 bar. The manufacturer’s certificate will be acceptable
                                 and is to be provided for each consignment of material. See
                                 Ch  1,  3.1 General 3.1.3.(c) of the Rules for Materials.
                                 
                               
                              
                              
                            
                           
                           
                         
                        
                        
                      
                     
                   
                  
                     
                        
                         
                        2.2 Wrought steel pipes and bends
                        
                        
                        
                        
                           
                           
                              
                              
                              2.2.1 The maximum
                                 permissible design stress, σ, is to be taken as the lowest of
                                 the following values:
                               
                              
                              
                              
                              
                                 
                                    
                                       
                                          
                                             
                                             
                                                
                                                   
                                                      | 
                                                               σ | 
                                                      = | 
                                                      
                                                             
                                                             | 
                                                    
                                                 
                                              
                                             
                                             
                                             
                                           | 
                                          
                                             
                                             
                                                
                                                   
                                                      | 
                                                               σ | 
                                                      = | 
                                                      
                                                             
                                                             | 
                                                    
                                                 
                                              
                                             
                                             
                                             
                                           | 
                                        
                                    
                                  
                                 
                               
                              
                              
                              
                              
                              
                              
                                 
                                    
                                       | 
                                                
                                             E
                                             t
                                              | 
                                       = | 
                                       specified minimum lower yield or 0,2 per cent proof stress at
                                             the design temperature. In the case of austenitic stainless steels,
                                             the 1,0 per cent proof stress at design temperature is to be used. | 
                                     
                                  
                               
                              
                              
                              
                                 
                                    
                                       | 
                                                
                                             R
                                             20
                                              | 
                                       = | 
                                       specified minimum tensile strength at ambient temperature. | 
                                     
                                  
                               
                              
                              
                              
                              Values of the maximum permissible design stress,
                                 σ, may be obtained from the properties of the steels specified
                                 in Chapter 6 of the Rules for Materials are shown in Table 10.2.1 Mechanical properties of finished
                                    chain cable and fittings for carbon and carbon-manganese
                                 steels. For intermediate values of specified minimum tensile strengths
                                 and temperatures, values of the permissible design stress may be obtained
                                 by interpolation.
                                 
                               
                              
                              
                            
                           
                           
                           
                              
                              
                              2.2.2 Where
                                 it is proposed to use alloy steels other than those detailed in Ch  6 Steel Pipes and Tubes of the Rules for Materials, particulars
                                 of the tube sizes, design conditions and appropriate national or proprietary
                                 material specifications are to be submitted for consideration.
                                 
                               
                              
                              
                            
                           
                           
                           
                           
                           
                           
                              
                              
                              2.2.4 For pipes passing through tanks, an additional corrosion allowance is to be
                                 added to take account of external corrosion; the addition will depend on the external
                                 medium and the value is to be in accordance with Table 10.2.2 Values of 
                                       c
                                        for steel pipes . 
                               
                              
                              
                              
                              
                              
                                 Table 10.2.1 Carbon and carbon-manganese steel
                                       pipes
                                 
                                    
                                       
                                          | Specified minimum
                                             
                                           | 
                                          Maximum permissible stress, in N/mm2
                                             
                                             
                                           | 
                                        
                                       
                                          | tensile
                                             strength, in
                                             
                                           | 
                                          Maximum design temperature, in °C
                                             
                                           | 
                                        
                                       
                                          | N/mm2
                                             
                                             
                                           | 
                                          50
                                             
                                           | 
                                          100
                                             
                                           | 
                                          150
                                             
                                           | 
                                          200
                                             
                                           | 
                                          250
                                             
                                           | 
                                          300
                                             
                                           | 
                                        
                                       
                                          | 320
                                             
                                           | 
                                          107
                                             
                                           | 
                                          105
                                             
                                           | 
                                          99
                                             
                                           | 
                                          92
                                             
                                           | 
                                          78
                                             
                                           | 
                                          62
                                             
                                           | 
                                        
                                       
                                          | 360
                                             
                                           | 
                                          120
                                             
                                           | 
                                          117
                                             
                                           | 
                                          110
                                             
                                           | 
                                          103
                                             
                                           | 
                                          91
                                             
                                           | 
                                          76
                                             
                                           | 
                                        
                                       
                                          | 410
                                             
                                           | 
                                          136
                                             
                                           | 
                                          131
                                             
                                           | 
                                          124
                                             
                                           | 
                                          117
                                             
                                           | 
                                          106
                                             
                                           | 
                                          93
                                             
                                           | 
                                        
                                       
                                          | 460
                                             
                                           | 
                                          151
                                             
                                           | 
                                          146
                                             
                                           | 
                                          139
                                             
                                           | 
                                          132
                                             
                                           | 
                                          122
                                             
                                           | 
                                          111
                                             
                                           | 
                                        
                                       
                                          | 490
                                             
                                           | 
                                          160
                                             
                                           | 
                                          156
                                             
                                           | 
                                          148
                                             
                                           | 
                                          141
                                             
                                           | 
                                          131
                                             
                                           | 
                                          121
                                             
                                           | 
                                        
                                    
                                  
                                 
                               
                              
                              
                              
                              
                              
                                 Table 10.2.2 Values of 
                                          c
                                           for steel pipes 
                                 
                                    
                                       
                                          | Piping service
                                             
                                           | 
                                          
                                             c
                                             
                                             
                                           | 
                                        
                                       
                                          |  
                                             
                                           | 
                                          mm
                                             
                                           | 
                                        
                                       
                                          | Saturated steam systems
                                             
                                           | 
                                          0,8
                                             
                                           | 
                                        
                                       
                                          | Steam coil systems in cargo tanks
                                             
                                           | 
                                          2,0
                                             
                                           | 
                                        
                                       
                                          | Feed water for boilers in open circuit
                                             systems
                                             
                                           | 
                                          1,5
                                             
                                           | 
                                        
                                       
                                          | Feed water for boilers in closed circuit
                                             systems
                                             
                                           | 
                                          0,5
                                             
                                           | 
                                        
                                       
                                          | Blow down (for boilers) systems
                                             
                                           | 
                                          1,5
                                             
                                           | 
                                        
                                       
                                          | Compressed air systems
                                             
                                           | 
                                          1,0
                                             
                                           | 
                                        
                                       
                                          | Hydraulic oil systems
                                             
                                           | 
                                          0,3
                                             
                                           | 
                                        
                                       
                                          | Lubricating oil systems
                                             
                                           | 
                                          0,3
                                             
                                           | 
                                        
                                       
                                          | Fuel oil systems
                                             
                                           | 
                                          1,0
                                             
                                           | 
                                        
                                       
                                          | Cargo oil systems
                                             
                                           | 
                                          2,0
                                             
                                           | 
                                        
                                       
                                          | Refrigerating plants
                                             
                                           | 
                                          0,3
                                             
                                           | 
                                        
                                       
                                          | Fresh water systems
                                             
                                           | 
                                          0,8
                                             
                                           | 
                                        
                                       
                                          | Water systems in general
                                             
                                           | 
                                          3,0
                                             
                                           | 
                                        
                                       
                                          | (ballast & cooling water)
                                             
                                           | 
                                           
                                             
                                           | 
                                        
                                       
                                          | Cargo pipes of ships carrying liquefied natural
                                             or petroleum gases
                                             
                                           | 
                                          0,3
                                             
                                           | 
                                        
                                    
                                  
                                 
                               
                              
                              
                            
                           
                           
                           
                           
                           
                              
                              
                              2.2.5 Where
                                 the pipes are efficiently protected against corrosion, the corrosion
                                 allowance may be reduced by not more than 50 per cent.
                               
                              
                              
                            
                           
                           
                           
                           
                           
                           
                              
                              
                              2.2.7 The minimum
                                 thickness, t
                                 b, of a straight steel pipe to
                                 be used for a pipe bend is to be determined by the following formula,
                                 except where it can be demonstrated that the use of a thickness less
                                 than t
                                 b would not reduce the thickness below t at any point after bending:
                                 
                               
                              
                              
                              
                                 
                                    
                                       | 
                                                
                                             t
                                             b
                                              | 
                                       = | 
                                       
                                              
                                              | 
                                     
                                  
                               
                              
                              
                              
                              
                              
                              
                              
                                 p, D, R, e, b and a are as defined in Pt  5, Ch  10,  1.2 Design symbols 1.2.1
                                 
                               
                              
                              
                              
                              σ is defined in Pt  5, Ch  10,  2.2 Wrought steel pipes and bends 2.2.1,
                                 and c is to be obtained from Table 10.2.2 Values of 
                                       c
                                        for steel pipes 
                                 
                               
                              
                              
                              
                              In general, R is to be
                                 not less than 3D.
                                 
                               
                              
                              
                            
                           
                           
                           
                              
                              
                              2.2.8 Where
                                 the minimum thickness calculated by Pt  5, Ch  10,  2.2 Wrought steel pipes and bends 2.2.4 or Pt  5, Ch  10,  2.2 Wrought steel pipes and bends 2.2.5 is less than that shown in Table 10.2.3 Minimum thickness for steel
                                    pipes, the minimum nominal
                                 thickness for the appropriate standard pipe size shown in the Table
                                 is to be used. No allowance is required for negative tolerance, corrosion
                                 or reduction in thickness due to bending on this nominal thickness.
                                 For larger diameters, the minimum thickness will be specially considered.
                                 For threaded pipes, where permitted, the minimum thickness is to be
                                 measured at the bottom of the thread.
                                 
                               
                              
                              
                              
                              
                              
                                 Table 10.2.3 Minimum thickness for steel
                                       pipes
                                 
                                    
                                       
                                          | External
                                             diameter,
                                             
                                           | 
                                          Minimum pipe
                                             
                                           | 
                                          Air and sounding pipes
                                             for
                                             
                                           | 
                                        
                                       
                                          | 
                                             D, mm 
                                             
                                           | 
                                          thickness, mm
                                             
                                           | 
                                          structural tanks,
                                             mm
                                             
                                           | 
                                        
                                       
                                          | 10,2 - 12
                                             
                                           | 
                                          1,6
                                             
                                           | 
                                          --
                                             
                                           | 
                                        
                                       
                                          | 13,5 - 19
                                             
                                           | 
                                          1,8
                                             
                                           | 
                                          --
                                             
                                           | 
                                        
                                       
                                          | 20 - 44,5
                                             
                                           | 
                                          2,0
                                             
                                           | 
                                          4,5
                                             
                                           | 
                                        
                                       
                                          | 48,3 - 63,5
                                             
                                           | 
                                          2,3
                                             
                                           | 
                                          4,5
                                             
                                           | 
                                        
                                       
                                          | 70 - 82,5
                                             
                                           | 
                                          2,6
                                             
                                           | 
                                          4,5
                                             
                                           | 
                                        
                                       
                                          | 88,9 - 108
                                             
                                           | 
                                          2,9
                                             
                                           | 
                                          4,5
                                             
                                           | 
                                        
                                       
                                          | 114,3 - 127
                                             
                                           | 
                                          3,2
                                             
                                           | 
                                          4,5
                                             
                                           | 
                                        
                                       
                                          | 133 - 139,7
                                             
                                           | 
                                          3,6
                                             
                                           | 
                                          4,5
                                             
                                           | 
                                        
                                       
                                          | 152,4 - 168,3
                                             
                                           | 
                                          4,0
                                             
                                           | 
                                          4,5
                                             
                                           | 
                                        
                                       
                                          | 177,8
                                             
                                           | 
                                          4,5
                                             
                                           | 
                                          5,0
                                             
                                           | 
                                        
                                       
                                          | 193,7
                                             
                                           | 
                                          4,5
                                             
                                           | 
                                          5,4
                                             
                                           | 
                                        
                                       
                                          | 219,1
                                             
                                           | 
                                          4,5
                                             
                                           | 
                                          5,9
                                             
                                           | 
                                        
                                       
                                          | 244,5 - 273
                                             
                                           | 
                                          5,0
                                             
                                           | 
                                          6,3
                                             
                                           | 
                                        
                                       
                                          | 298,5 - 368
                                             
                                           | 
                                          5,0
                                             
                                           | 
                                          6,3
                                             
                                           | 
                                        
                                       
                                          | 406,4 - 457,2
                                             
                                           | 
                                          6,3
                                             
                                           | 
                                          6,3
                                             
                                           | 
                                        
                                       
                                          
                                             
                                             
                                                
                                                
                                                Note 
                                                   1. The thickness of bilge, ballast and
                                                   general outboard water systems is to be not less than 4,0 mm.
                                                 
                                                
                                                
                                              
                                             
                                             
                                             
                                                
                                                
                                                Note 
                                                   2. The thickness of bilge, air, overflow
                                                   and sounding pipes through ballast and fuel oil tanks, ballast lines
                                                   through fuel oil tanks and fuel oil lines through ballast tanks is to
                                                   be not less than 6,3 mm.
                                                 
                                                
                                                
                                              
                                             
                                             
                                             
                                                
                                                
                                                Note 
                                                   3. For air bilge, ballast, fuel oil,
                                                   overflow, sounding, and venting pipes as mentioned in Notes 1 to 2,
                                                   where the pipes are efficiently protected against corrosion, the
                                                   thickness may be reduced by not more than 1 mm.
                                                 
                                                
                                                
                                              
                                             
                                             
                                             
                                                
                                                
                                                Note 
                                                   4. For air and sounding pipes, the
                                                   minimum thickness applies to the part of the pipe outside the tank but
                                                   not exposed to the weather. The section of pipe exposed to the weather
                                                   is required to be suitably increased in thickness or in compliance
                                                   with the requirements of the relevant Authorities.
                                                 
                                                
                                                
                                              
                                             
                                             
                                             
                                           | 
                                        
                                    
                                  
                                 
                               
                              
                              
                            
                           
                           
                           
                         
                        
                        
                      
                     
                   
                  
                     
                        
                         
                        2.3 Pipe joints - General
                        
                        
                        
                        
                           
                           
                              
                              
                              2.3.1 Joints
                                 in pressure pipelines may be made by:
                               
                              
                              
                              
                                 - Welded-on bolted flanges, see 
                                    Pt  5, Ch  10,  2.5 Welded-on flanges, butt welded joints and fabricated branch pieces.
                                    
                                 
 
                                 - Butt welds between pipes or between pipes and valve chests or
                                    other fittings, see 
                                    Pt  5, Ch  10,  2.5 Welded-on flanges, butt welded joints and fabricated branch pieces.
                                    
                                 
 
                                 - Loose Flanges, see 
                                    Pt  5, Ch  10,  2.6 Loose flanges.
                                    
                                 
 
                                 - Socket weld joints, see
                                    Pt  5, Ch  10,  2.7 Socket weld joints.
                                    
                                 
 
                                 - Welded sleeve joints, see 
                                    Pt  5, Ch  10,  2.8 Welded sleeve joints.
                                    
                                 
 
                                 - Threaded sleeve joints, see 
                                    Pt  5, Ch  10,  2.9 Threaded sleeve joints.
                                    
                                 
 
                                 - Screwed fittings, see 
                                    Pt  5, Ch  10,  2.10 Screwed fittings.
                                    
                                 
 
                                 - Other mechanical couplings, see 
                                    Pt  5, Ch  10,  2.11 Other mechanical couplings.
                                    
                                 
 
                                 - Special types of approved joints that have been shown to be suitable
                                    for the design conditions. Details are to be submitted for consideration.
                                 
 
                               
                              
                              
                            
                           
                           
                           
                              
                              
                              2.3.2 The dimensions
                                 and materials of flanges, gaskets and bolting, and the press-temperature
                                 rating of bolted flanges in pressure pipelines are to be in accordance
                                 with recognised national or other established standards.
                               
                              
                              
                            
                           
                           
                           
                              
                              
                              2.3.3 With the
                                 welded pressure piping system referred to in Pt  5, Ch  10,  2.3 Pipe joints - General 2.3.1 it is desirable that a few flanged
                                 joints be provided at suitable positions to facilitate installation,
                                 cold ‘pull up’ and inspection at Periodical Surveys.
                                 
                               
                              
                              
                            
                           
                           
                           
                              
                              
                              2.3.4 Piping
                                 with joints is to be adequately adjusted, aligned and supported. Supports
                                 or hangers are not to be used to force alignment of piping at the
                                 point of connection.
                               
                              
                              
                            
                           
                           
                           
                              
                              
                              2.3.5 Consideration
                                 will be given to accepting joints in accordance with a recognized
                                 National or International Standard which is applicable to the intended
                                 service and media conveyed.
                               
                              
                              
                            
                           
                           
                           
                              
                              
                              2.3.6 Where
                                 welded pipes are protected against corrosion then the corrosion protection
                                 is to be applied after welding or the corrosion protection is to be
                                 made good in way of the weld damaged area.
                               
                              
                              
                            
                           
                           
                           
                              
                              
                              2.3.7 Where
                                 it is not possible to make good the corrosion protection of the weld
                                 damaged area, the pipe is to be considered to have no corrosion protection.
                               
                              
                              
                            
                           
                           
                         
                        
                        
                      
                     
                   
                  
                     
                        
                         
                        2.4 Steel pipe flanges
                        
                        
                        
                        
                           
                           
                              
                              
                              2.4.1 Flanges
                                 may be cut from plates or may be forged or cast. The material is to
                                 be suitable for the design temperature.
                               
                              
                              
                            
                           
                           
                           
                              
                              
                              2.4.2 Flange
                                 attachments to pipes and pressure-temperature ratings in accordance
                                 with National or other approved Standards will be accepted.
                               
                              
                              
                            
                           
                           
                         
                        
                        
                      
                     
                   
                  
                     
                        
                         
                        2.5 Welded-on flanges, butt welded joints and fabricated branch pieces
                        
                        
                        
                        
                           
                           
                              
                              
                              2.5.1 The types
                                 of welded-on flanges are to be suitable for the pressure, temperature
                                 and service for which the pipes are intended.
                               
                              
                              
                            
                           
                           
                           
                              
                              
                              2.5.2 Typical
                                 examples of welded-on flange attachments are shown in Figure 10.2.1 Typical welded-on flanges(a) to (f). Types (c) and
                                 (e), however, are not to be used for pipes having a bore of less than
                                 75 mm.
                                 
                               
                              
                              
                              
                              
                                 
                                  
                                 
                                 Figure 10.2.1 Typical welded-on flanges
                               
                              
                              
                            
                           
                           
                           
                           
                           
                           
                           
                              
                              
                              2.5.4 Welded-on
                                 flanges are not to be a tight fit on the pipes. The maximum clearance
                                 between the bore of the flange and the outside diameter of the pipe
                                 is to be 3 mm at any point, and the sum of the clearances diametrically
                                 opposite is not to exceed 5 mm.
                               
                              
                              
                            
                           
                           
                           
                              
                              
                              2.5.5 Where
                                 butt welds are employed in the attachment of flange type (a), in pipe-to-pipe
                                 joints or in the construction of branch pieces, the adjacent pieces
                                 are to be matched at the bores. This may be effected by drifting,
                                 roller expanding or machining, provided that the pipe wall is not
                                 reduced below the designed thickness. If the parts to be joined differ
                                 in wall thickness, the thicker wall is to be gradually tapered to
                                 the thickness of the thinner at the butt joint. The welding necks
                                 of valve chests are to be sufficiently long to ensure that the valves
                                 are not distorted as the result of welding and subsequent heat treatment
                                 of the joints.
                               
                              
                              
                            
                           
                           
                           
                              
                              
                              2.5.6 Where
                                 backing rings are used with flange type (a), they are to fit closely
                                 to the bore of the pipe and should be removed after welding. The rings
                                 are to be made of the same materials as the pipes or of mild steel
                                 having a sulphur content not greater than 0,05 per cent.
                               
                              
                              
                            
                           
                           
                           
                              
                              
                              2.5.7 Branches
                                 may be attached to pressure pipes by means of welding provided that
                                 the pipe is reinforced at the branch by a compensating plate or collar
                                 or other approved means, or, alternatively, that the thicknesses of
                                 pipe and branch are increased to maintain the strength of the pipe.
                                 These requirements also apply to fabricated branch pieces.
                               
                              
                              
                            
                           
                           
                           
                              
                              
                              2.5.8 Welding
                                 may be carried out by means of the shielded metal arc, inert gas metal
                                 arc, oxy-acetylene or other approved process, but in general, oxy-acetylene
                                 welding is suitable only for flange type (a) and is not to be applied
                                 to pipes exceeding 100 mm diameter or 9,5 mm thick. The welding is
                                 to be carried out in accordance with the appropriate paragraphs of Pt  5, Ch  14 Requirements for Fusion Welding of Pressure Vessels and Piping.
                                 
                               
                              
                              
                            
                           
                           
                         
                        
                        
                      
                     
                   
                  
                     
                        
                         
                        2.6 Loose flanges
                        
                        
                        
                        
                           
                           
                              
                              
                              2.6.1 Loose
                                 flange designs as shown in Figure 10.2.2 Loose flange arrangements may
                                 be used, provided they are in accordance with a recognized National
                                 or International Standard.
                                 
                               
                              
                              
                              
                              
                                 
                                  
                                 
                                 Figure 10.2.2 Loose flange arrangements
                               
                              
                              
                            
                           
                           
                           
                           
                           
                           
                         
                        
                        
                      
                     
                   
                  
                     
                        
                         
                        2.7 Socket weld joints
                        
                        
                        
                        
                           
                           
                              
                              
                              2.7.1 Socket
                                 weld joints may be used in Class III systems with carbon steel pipes
                                 of any outside diameter. Socket weld fittings are to be of forged
                                 steel and the material is to be compatible with the associated piping.
                                 In particular cases, socket welded joints may be permitted for piping
                                 systems of Class I and II, having outside diameter not exceeding 88,9
                                 mm. Such joints are not to be used where fatigue, severe erosion or
                                 crevice corrosion is expected to occur or where toxic media are conveyed.
                               
                              
                              
                            
                           
                           
                           
                              
                              
                              2.7.2 The thickness
                                 of the socket weld fittings is to meet the requirements of Pt  5, Ch  10,  2.2 Wrought steel pipes and bends 2.2.4 but is to be not less than 1,25
                                 times the nominal thickness of the pipe or tube. The diametral clearance
                                 between the outside diameter of the pipe and the bore of the fitting
                                 is not to exceed 0,8 mm, and a gap of approximately 1,5 mm is to be
                                 provided between the end of the pipe and the bottom of the socket. See also 
                                 Ch  13,  5.2 Manufacture and workmanship 5.2.9 of
                                 the Rules for Materials.
                                 
                               
                              
                              
                            
                           
                           
                           
                              
                              
                              2.7.3 The leg
                                 lengths of the fillet weld connecting the pipe to the socket weld
                                 fitting are to be such that the throat dimension of the weld is not
                                 less than the nominal thickness of the pipe or tube.
                               
                              
                              
                            
                           
                           
                         
                        
                        
                      
                     
                   
                  
                     
                        
                         
                        2.8 Welded sleeve joints
                        
                        
                        
                        
                           
                           
                              
                              
                              2.8.1 Welded
                                 sleeve joints may be used in Class III systems with carbon steel pipes
                                 of any outside diameter. In particular cases, welded sleeve joints
                                 may be permitted for piping systems of Class I and II, having outside
                                 diameter not exceeding 88,9 mm. Such joints are not to be used where
                                 fatigue, severe erosion or crevice corrosion is expected to occur
                                 or where toxic media are conveyed.
                               
                              
                              
                            
                           
                           
                           
                              
                              
                              2.8.2 Sleeve
                                 joints are not to be used in the following locations:
                               
                              
                              
                              
                                 - Bilge pipes in way of deep tanks.
 
                                 - Air and sounding pipes passing through cargo tanks.
 
                               
                              
                              
                            
                           
                           
                           
                              
                              
                              2.8.3 Welded
                                 sleeve joints may be used in piping systems for the storage, distribution
                                 and utilisation of fuel oil, lubricating or flammable oil systems
                                 in machinery spaces provided they are located in readily visible and
                                 accessible positions. See also
                                 Pt  5, Ch  12,  2.6 Precautions against fire 2.6.2.
                                 
                               
                              
                              
                            
                           
                           
                           
                              
                              
                              2.8.4 The thickness
                                 of the sleeve is to satisfy the requirements of Pt  5, Ch  10,  2.2 Wrought steel pipes and bends 2.2.4and Table 10.2.3 Minimum thickness for steel
                                    pipes but is to be not less than 1,42 times the nominal
                                 thickness of the pipe in order to satisfy the throat thickness required
                                 in Pt  5, Ch  10,  2.8 Welded sleeve joints 2.8.5. The radial clearance
                                 between the outside diameter of the pipe and the internal diameter
                                 of the sleeve is not to exceed 1 mm for pipes up to a nominal diameter
                                 of 50 mm, 2 mm on diameters up to 200 mm nominal size and 3 mm for
                                 larger size pipes. The pipe ends are to be separated by a clearance
                                 of approximately 2 mm at the centre of the sleeve. Alternatively,
                                 consideration will be given to sleeve thickness in accordance with
                                 a relevant National Standard.
                                 
                               
                              
                              
                            
                           
                           
                           
                              
                              
                              2.8.5 The sleeve
                                 material is to be compatible with the associated piping and the leg
                                 lengths of the fillet weld connecting the pipe to the sleeve are to
                                 be such that the throat dimension of the weld is not less than the
                                 nominal thickness of the pipe or tube.
                               
                              
                              
                            
                           
                           
                           
                           
                           
                         
                        
                        
                      
                     
                   
                  
                     
                        
                         
                        2.9 Threaded sleeve joints
                        
                        
                        
                        
                           
                           
                              
                              
                              2.9.1 Threaded
                                 sleeve joints, in accordance with national or other established standards,
                                 may be used with carbon steel pipes within the limits given in Table 10.2.4 Limiting design conditions for
                                    threaded sleeve joints. Such joints are not
                                 to be used where fatigue, severe erosion or crevice corrosion is expected
                                 to occur or where flammable or toxic media is conveyed.
                                 
                               
                              
                              
                              
                              
                              
                                 Table 10.2.4 Limiting design conditions for
                                       threaded sleeve joints
                                 
                                    
                                       
                                          | Thread type
                                             
                                           | 
                                          Outside pipe diameter, in mm
                                             
                                           | 
                                        
                                       
                                          | Class I
                                             
                                           | 
                                          Class II
                                             
                                           | 
                                          Class III
                                             
                                           | 
                                        
                                       
                                          | Tapered thread
                                             
                                           | 
                                          <33,7
                                             
                                           | 
                                          <60,3
                                             
                                           | 
                                          <60,3
                                             
                                           | 
                                        
                                       
                                          | Parallel thread
                                             
                                           | 
                                          –
                                             
                                           | 
                                          –
                                             
                                           | 
                                          <60,3
                                             
                                           | 
                                        
                                    
                                  
                                 
                               
                              
                              
                            
                           
                           
                           
                         
                        
                        
                      
                     
                   
                  
                     
                        
                         
                        2.10 Screwed fittings
                        
                        
                        
                        
                           
                           
                              
                              
                              2.10.1 Screwed
                                 fittings, including compression fittings, of an approved type may
                                 be used in piping systems for pipes not exceeding 51 mm outside diameter.
                                 Where the fittings are not in accordance with an acceptable standard
                                 then LR may require the fittings to be subjected to special tests
                                 to demonstrate their suitability for the intended service and working
                                 conditions.
                               
                              
                              
                            
                           
                           
                         
                        
                        
                      
                     
                   
                  
                     
                        
                         
                        2.11 Other mechanical couplings
                        
                        
                        
                        
                           
                           
                              
                              
                              2.11.1 Pipe unions, compression couplings, or slip-on joints, as shown in Figure 10.2.3 Examples of mechanical joints
                                    (Part 1)  and Figure 10.2.4 Examples of mechanical joints
                                    (Part 2)  may be used if
                                 Type Approved for the service conditions and the intended application. The Type Approval
                                 is to be based on the results of testing of the actual joints. The acceptable use for
                                 each service is indicated in Table 10.2.5 Application of mechanical
                                    joints and dependence upon the Class of piping, with
                                 limiting pipe dimensions, is indicated in Table 10.2.6 Application of mechanical joints
                                    depending on class of piping. 
                               
                              
                              
                              
                              
                                 
                                  
                                 
                                 Figure 10.2.3 Examples of mechanical joints
                                       (Part 1) 
                               
                              
                              
                              
                              
                                 
                                  
                                 
                                 Figure 10.2.4 Examples of mechanical joints
                                       (Part 2) 
                               
                              
                              
                              
                              
                              
                                 Table 10.2.5 Application of mechanical
                                       joints
                                 
                                    
                                       
                                          | Systems
                                             
                                           | 
                                          Kind of connections
                                             
                                           | 
                                           
                                             
                                           | 
                                           
                                             
                                           | 
                                        
                                       
                                          | Pipe unions
                                             
                                           | 
                                          Compression
                                             couplings
                                             
                                           | 
                                          Slip-on
                                             joints
                                             
                                           | 
                                          Classification of
                                             pipe system
                                             
                                           | 
                                          Fire endurance test
                                             condition, see Note 7
                                             
                                           | 
                                        
                                       
                                          | Flammable fluids (flash point < 55°C)
                                             
                                           | 
                                        
                                       
                                          | Cargo oil lines,
                                             see Note 4 
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          dry
                                             
                                           | 
                                          30 min dry
                                             (*)
                                             
                                           | 
                                        
                                       
                                          | Crude oil washing
                                             lines, see Note 4
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          dry
                                             
                                           | 
                                          30 min dry
                                             (*)
                                             
                                           | 
                                        
                                       
                                          | Vent lines,
                                             see Note 3
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          dry
                                             
                                           | 
                                          30 min dry
                                             (*)
                                             
                                           | 
                                        
                                       
                                          | Inert gas
                                             
                                           | 
                                        
                                       
                                          | Water seal effluent
                                             lines
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          wet
                                             
                                           | 
                                          30 min wet
                                             (*)
                                             
                                           | 
                                        
                                       
                                          | Scrubber effluent
                                             lines
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          wet
                                             
                                           | 
                                          30 min wet
                                             (*)
                                             
                                           | 
                                        
                                       
                                          | Main lines,
                                             see Notes 2 & 4
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          dry
                                             
                                           | 
                                          30 min dry
                                             (*)
                                             
                                           | 
                                        
                                       
                                          | Distribution lines,
                                             see Note 4
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          dry
                                             
                                           | 
                                          30 min dry
                                             (*)
                                             
                                           | 
                                        
                                       
                                          | Flammable fluids (flash point > 55°C)
                                             
                                           | 
                                        
                                       
                                          | Cargo oil lines,
                                             see Note 4
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          dry
                                             
                                           | 
                                          30 min dry
                                             (*)
                                             
                                           | 
                                        
                                       
                                          | Fuel oil lines,
                                             see Notes 2 & 3
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          wet
                                             
                                           | 
                                          30 min
                                             wet (*)
                                             
                                           | 
                                        
                                       
                                          | Lubricating oil
                                             lines, see Notes 2 & 3 
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          wet
                                             
                                           | 
                                        
                                       
                                          | Hydraulic oil,
                                             see Notes 2 & 3
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          wet
                                             
                                           | 
                                        
                                       
                                          | Thermal oil,
                                             see Notes 2 & 3 
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          wet
                                             
                                           | 
                                        
                                       
                                          | Sea water
                                             
                                           | 
                                        
                                       
                                          | Bilge lines,
                                             see Note 4
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          dry/wet
                                             
                                           | 
                                          8 min dry + 22 min
                                             wet (*)
                                             
                                           | 
                                        
                                       
                                          | Permanent water
                                             filled fire‑extinguishing systems, e.g. fire main, sprinkler systems,
                                             see Note 3 
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          wet
                                             
                                           | 
                                          30 min wet
                                             (*)
                                             
                                           | 
                                        
                                       
                                          | Non-permanent water
                                             filled fire‑extinguishing systems, e.g. foam, drencher systems and fire
                                             main, see Note 3
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          dry/wet
                                             
                                           | 
                                          8 min dry + 22 min
                                             wet (*)
                                             
                                           | 
                                        
                                       
                                          | Ballast system,
                                             see Note 1
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          wet
                                             
                                           | 
                                          30 min wet
                                             (*)
                                             
                                           | 
                                        
                                       
                                          | Cooling water
                                             system, see Note 1
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          wet
                                             
                                           | 
                                          30 min wet
                                             (*)
                                             
                                           | 
                                        
                                       
                                          | Tank cleaning
                                             services
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          dry
                                             
                                           | 
                                          Fire endurance test
                                             not required
                                             
                                           | 
                                        
                                       
                                          | Non-essential
                                             systems
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          dry, dry/wet,
                                             wet
                                             
                                           | 
                                          Fire endurance test
                                             not required
                                             
                                           | 
                                        
                                       
                                          | Fresh water
                                             
                                           | 
                                        
                                       
                                          | Cooling water
                                             system, see Note 1
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          dry
                                             
                                           | 
                                          Fire
                                             endurance test not required
                                             
                                           | 
                                        
                                       
                                          | Condensate return,
                                             see Note 1
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          dry
                                             
                                           | 
                                        
                                       
                                          | Non-essential
                                             system
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          dry
                                             
                                           | 
                                        
                                       
                                          | Sanitary/drains/scuppers
                                             
                                           | 
                                        
                                       
                                          | Deck drains
                                             (internal), see Note 6 
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          dry
                                             
                                           | 
                                          Fire
                                             endurance test not required
                                             
                                           | 
                                        
                                       
                                          | Sanitary
                                             drains
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          dry
                                             
                                           | 
                                        
                                       
                                          | Scuppers and
                                             discharge (overboard)
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          -
                                             
                                           | 
                                          dry
                                             
                                           | 
                                        
                                       
                                          | Sounding/vent
                                             
                                           | 
                                        
                                       
                                          | Water tanks/dry
                                             spaces
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          dry, wet
                                             
                                           | 
                                          Fire
                                             endurance test not required
                                             
                                           | 
                                        
                                       
                                          | Oil tanks (f.p. >
                                             55°C), see Notes 2 & 3 
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          dry
                                             
                                           | 
                                        
                                       
                                          | Miscellaneous
                                             
                                           | 
                                        
                                       
                                          | Starting/control
                                             air, see Note 1
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          -
                                             
                                           | 
                                          dry
                                             
                                           | 
                                          30 min dry
                                             (*)
                                             
                                           | 
                                        
                                       
                                          | Service air
                                             (non-essential)
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          dry
                                             
                                           | 
                                          Fire
                                             endurance test not required
                                             
                                           | 
                                        
                                       
                                          | Brine
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          wet
                                             
                                           | 
                                        
                                       
                                          | CO2
                                             system (outside protected space), see Note 1 
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          -
                                             
                                           | 
                                          dry
                                             
                                           | 
                                          30 min dry
                                             (*)
                                             
                                           | 
                                        
                                       
                                          | CO2
                                             system (inside protected space)
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          -
                                             
                                           | 
                                          dry
                                             
                                           | 
                                          
                                             
                                             
                                              Mechanical joints shall be constructed of materials with a
                                                melting point above 925°C.
                                              
                                             
                                             
                                             
                                           | 
                                        
                                       
                                          | Steam
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          + see Note
                                             5
                                             
                                           | 
                                          wet
                                             
                                           | 
                                          Fire endurance test
                                             not required
                                             
                                           | 
                                        
                                       
                                          | Abbreviations:
                                             
                                              + Application is allowed. 
                                             
                                             
                                             - Application is
                                                not allowed.
                                              
                                             
                                             
                                             * Fire endurance test as specified in LR’s Test
                                                   Specification No. 2, Ch 5, Appendix 4 – Mechanical pipe joints – Fixed
                                                   connections, 4.2.7. 
                                              
                                             
                                             
                                           | 
                                        
                                       
                                          | 
                                             
                                              Note 
                                                1. Mechanical joints that include any components which readily
                                                deteriorate in case of fire, are to be of an approved fire-resistant type
                                                when fitted in machinery spaces of category A. Mechanical couplings
                                                fitted on the ‘bilge main’ in machinery spaces of category A are to be of
                                                steel or equivalent material.
                                              
                                             
                                             
                                             Note 
                                                2. Mechanical joints that include any components which readily
                                                deteriorate in case of fire are not permitted in machinery spaces of
                                                category A or accommodation spaces. Mechanical joints that include any
                                                components which readily deteriorate in case of fire that are of an
                                                approved fire-resistant type may be fitted in other machinery spaces
                                                provided the joints are located in easily visible and accessible
                                                positions.
                                              
                                             
                                             
                                             Note 
                                                3. Mechanical joints that include any components which readily
                                                deteriorate in case of fire fitted on fuel oil lines are to be of an
                                                approved fire-resistant type. Mechanical joints that include any
                                                components which readily deteriorate in case of fire fitted on other
                                                systems are to be of an approved fire-resistant type except when fitted
                                                on open decks having little or no fire risk.
                                              
                                             
                                             
                                             Note 
                                                4. Mechanical joints that include any components which readily
                                                deteriorate in case of fire are to be of an approved fire-resistant type
                                                when fitted in pump-rooms and on open decks.
                                              
                                             
                                             
                                             
                                             
                                             
                                             Note 
                                                6. Mechanical joints are only permitted above bulkhead deck of
                                                passenger ships and freeboard deck of cargo ships.
                                              
                                             
                                             
                                             Note 
                                                7. A category A machinery space is a machinery space containing
                                                internal combustion machinery for main propulsion or internal combustion
                                                machinery used for purposes other than main propulsion where such
                                                machinery has a total power of not less than 375 kW, or containing any
                                                oil-fired boiler or fuel oil unit, or any other oil-fired equipment other
                                                than boilers.
                                              
                                             
                                             
                                             
                                           | 
                                        
                                    
                                  
                                 
                               
                              
                              
                              
                              
                              
                                 Table 10.2.6 Application of mechanical joints
                                       depending on class of piping
                                 
                                    
                                       
                                          | Types of
                                             joints
                                             
                                           | 
                                          Classes of piping systems
                                             
                                           | 
                                        
                                       
                                          | Class I
                                             
                                           | 
                                          Class II
                                             
                                           | 
                                          Class III
                                             
                                           | 
                                        
                                       
                                          | 
                                             Pipe unions
                                             
                                             
                                           | 
                                           
                                             
                                           | 
                                           
                                             
                                           | 
                                           
                                             
                                           | 
                                        
                                       
                                          | Welded and brazed
                                             type
                                             
                                           | 
                                          +(OD ≤ 60,3 mm)
                                             
                                           | 
                                          +(OD ≤ 60,3 mm)
                                             
                                           | 
                                          +
                                             
                                           | 
                                        
                                       
                                          |  
                                             
                                           | 
                                           
                                             
                                           | 
                                           
                                             
                                           | 
                                           
                                             
                                           | 
                                        
                                       
                                          | 
                                             Compression couplings
                                             
                                             
                                           | 
                                           
                                             
                                           | 
                                           
                                             
                                           | 
                                           
                                             
                                           | 
                                        
                                       
                                          | Swage type
                                             
                                           | 
                                          –
                                             
                                           | 
                                          –
                                             
                                           | 
                                          +
                                             
                                           | 
                                        
                                       
                                          | Bite type
                                             
                                           | 
                                          +(OD ≤ 60,3 mm)
                                             
                                           | 
                                          +(OD ≤ 60,3 mm)
                                             
                                           | 
                                          +
                                             
                                           | 
                                        
                                       
                                          | Flared type
                                             
                                           | 
                                          +(OD ≤ 60,3 mm)
                                             
                                           | 
                                          +(OD ≤ 60,3 mm)
                                             
                                           | 
                                          +
                                             
                                           | 
                                        
                                       
                                          | Press type
                                             
                                           | 
                                          –
                                             
                                           | 
                                          –
                                             
                                           | 
                                          +
                                             
                                           | 
                                        
                                       
                                          |  
                                             
                                           | 
                                           
                                             
                                           | 
                                           
                                             
                                           | 
                                           
                                             
                                           | 
                                        
                                       
                                          | 
                                             Slip-on joints
                                             
                                             
                                           | 
                                           
                                             
                                           | 
                                           
                                             
                                           | 
                                           
                                             
                                           | 
                                        
                                       
                                          | Machine grooved
                                             type
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                        
                                       
                                          | Grip type
                                             
                                           | 
                                          –
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                        
                                       
                                          | Slip
                                             type
                                             
                                           | 
                                          –
                                             
                                           | 
                                          +
                                             
                                           | 
                                          +
                                             
                                           | 
                                        
                                       
                                          | KEY
                                             
                                           | 
                                           
                                             
                                           | 
                                           
                                             
                                           | 
                                           
                                             
                                           | 
                                        
                                       
                                          | +
                                             
                                           | 
                                          Application is allowed
                                             
                                           | 
                                           
                                             
                                           | 
                                           
                                             
                                           | 
                                           
                                             
                                           | 
                                        
                                       
                                          | –
                                             
                                           | 
                                          Application is not allowed
                                             
                                           | 
                                           
                                             
                                           | 
                                           
                                             
                                           | 
                                           
                                             
                                           | 
                                        
                                    
                                  
                                 
                               
                              
                              
                            
                           
                           
                           
                           
                           
                           
                           
                              
                              
                              2.11.2 Where
                                 the application of mechanical joints results in a reduction in pipe
                                 wall thickness due to the use of bite type rings or other structural
                                 elements, this is to be taken into account in determining the minimum
                                 wall thickness of the pipe to withstand the design pressure.
                               
                              
                              
                            
                           
                           
                           
                              
                              
                              2.11.3 Materials
                                 of mechanical joints are to be compatible with the piping material
                                 and internal and external media.
                               
                              
                              
                            
                           
                           
                           
                              
                              
                              2.11.4 Mechanical
                                 joints for pressure pipes are to be tested to a burst pressure of
                                 4 times the design pressure. For design pressures above 200 bar, the
                                 required burst pressure will be specially considered.
                               
                              
                              
                            
                           
                           
                           
                              
                              
                              2.11.5 Mechanical joints, which in the event of damage could cause fire or
                                 flooding, are not to be used in piping sections directly connected to the ship’s side
                                 below the bulkhead deck of passenger ships and freeboard deck of cargo ships or tanks
                                 containing flammable fluids.
                               
                              
                              
                            
                           
                           
                           
                              
                              
                              2.11.6 The
                                 mechanical joints are to be designed to withstand internal and external
                                 pressure as applicable and, where used in suction lines, are to be
                                 capable of operating under vacuum.
                               
                              
                              
                            
                           
                           
                           
                              
                              
                              2.11.7 The number of mechanical joints in flammable fluid systems is to be kept to a minimum.
                                 In general, flanged joints are to conform to a recognised standard.
                               
                              
                              
                            
                           
                           
                           
                              
                              
                              2.11.8 Generally,
                                 slip-on joints are not to be used in pipelines in cargo holds, tanks,
                                 and other spaces which are not easily accessible. Application of these
                                 joints inside tanks may only be accepted where the medium conveyed
                                 is the same as that in the tanks.
                               
                              
                              
                            
                           
                           
                           
                              
                              
                              2.11.9 Usage of slip type slip-on joints as the main means of pipe connection is
                                 not permitted except for cases where compensation of axial pipe deformation is
                                 necessary.
                               
                              
                              
                            
                           
                           
                           
                              
                              
                              2.11.10 Restrained
                                 slip-on joints are permitted in steam pipes with a design pressure
                                 of 10 bar or less on the weather decks of oil and chemical tankers
                                 to accommodate axial pipe movement, see 
                                 Pt  5, Ch  11,  2.7 Provision for expansion.
                                 
                               
                              
                              
                            
                           
                           
                           
                              
                              
                              2.11.11 Mechanical joints are to be tested in accordance with the test requirements
                                 in LR’s Type Approval Test Specification Number 2, as relevant to the service conditions
                                 and the intended application. The programme of testing is to be agreed with LR.
                               
                              
                              
                            
                           
                           
                         
                        
                        
                      
                     
                   
                  
                     
                        
                         
                        2.12 Non-destructive testing
                        
                        
                        
                        
                        
                        
                      
                     
                   
                
             |