Section 2 Carbon and low alloy steels
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Clasifications Register Rules and Regulations - Rules and Regulations for the Classification of Inland Waterways Ships, July 2022 - Part 5 Main and Auxiliary Machinery - Chapter 10 Piping Design Requirements - Section 2 Carbon and low alloy steels

Section 2 Carbon and low alloy steels

2.1 Carbon and low alloy steel pipes, valves and fittings

2.1.1 Materials for Class I and Class II piping systems, also for shipside valves and fittings and valves on the collision bulkhead, are to be manufactured and tested in accordance with the appropriate requirements of the Rules for Materials, see also Pt 5, Ch 10, 1.6 Materials.

2.1.2 Materials for Class III piping systems are to be manufactured and tested in accordance with the requirements of acceptable national specifications. Pipes having forge butt welded longitudinal seams are not to be used for fuel oil systems, for heating coils in oil tanks, or for pressures exceeding 4,0 bar. The manufacturer’s certificate will be acceptable and is to be provided for each consignment of material. See Ch 1, 3.1 General 3.1.3.(c) of the Rules for Materials.

2.2 Wrought steel pipes and bends

2.2.1 The maximum permissible design stress, σ, is to be taken as the lowest of the following values:

σ =
σ =
where
E t = specified minimum lower yield or 0,2 per cent proof stress at the design temperature. In the case of austenitic stainless steels, the 1,0 per cent proof stress at design temperature is to be used.
R 20 = specified minimum tensile strength at ambient temperature.

Values of the maximum permissible design stress, σ, may be obtained from the properties of the steels specified in Chapter 6 of the Rules for Materials are shown in Table 10.2.1 Mechanical properties of finished chain cable and fittings for carbon and carbon-manganese steels. For intermediate values of specified minimum tensile strengths and temperatures, values of the permissible design stress may be obtained by interpolation.

2.2.2 Where it is proposed to use alloy steels other than those detailed in Ch 6 Steel Pipes and Tubes of the Rules for Materials, particulars of the tube sizes, design conditions and appropriate national or proprietary material specifications are to be submitted for consideration.

2.2.3 The minimum thickness, t, of straight steel pipes is to be determined by the following formula:

t =
where

p, D, e and a are defined in Pt 5, Ch 10, 1.2 Design symbols 1.2.1

σ is defined in Pt 5, Ch 10, 2.2 Wrought steel pipes and bends 2.2.1 and obtained from Table 10.2.1 Carbon and carbon-manganese steel pipes

c is obtained from Table 10.2.2 Values of c for steel pipes .

2.2.4 For pipes passing through tanks, an additional corrosion allowance is to be added to take account of external corrosion; the addition will depend on the external medium and the value is to be in accordance with Table 10.2.2 Values of c for steel pipes .

Table 10.2.1 Carbon and carbon-manganese steel pipes

Specified minimum Maximum permissible stress, in N/mm2
tensile strength, in Maximum design temperature, in °C
N/mm2 50 100 150 200 250 300
320 107 105 99 92 78 62
360 120 117 110 103 91 76
410 136 131 124 117 106 93
460 151 146 139 132 122 111
490 160 156 148 141 131 121

Table 10.2.2 Values of c for steel pipes

Piping service c
  mm
Saturated steam systems 0,8
Steam coil systems in cargo tanks 2,0
Feed water for boilers in open circuit systems 1,5
Feed water for boilers in closed circuit systems 0,5
Blow down (for boilers) systems 1,5
Compressed air systems 1,0
Hydraulic oil systems 0,3
Lubricating oil systems 0,3
Fuel oil systems 1,0
Cargo oil systems 2,0
Refrigerating plants 0,3
Fresh water systems 0,8
Water systems in general 3,0
(ballast & cooling water)  
Cargo pipes of ships carrying liquefied natural or petroleum gases 0,3

2.2.5 Where the pipes are efficiently protected against corrosion, the corrosion allowance may be reduced by not more than 50 per cent.

2.2.6 Discharge pipes, except filling pipes of tanks, are not to pass though void spaces which are permanently sealed, as mentioned in Pt 5, Ch 11, 3.1 General 3.1.4. The filling pipes of tanks are to have a thickness of not less than 6,3 mm in accordance with Table 10.2.3 Minimum thickness for steel pipes.

2.2.7 The minimum thickness, t b, of a straight steel pipe to be used for a pipe bend is to be determined by the following formula, except where it can be demonstrated that the use of a thickness less than t b would not reduce the thickness below t at any point after bending:

t b =
where

p, D, R, e, b and a are as defined in Pt 5, Ch 10, 1.2 Design symbols 1.2.1

σ is defined in Pt 5, Ch 10, 2.2 Wrought steel pipes and bends 2.2.1, and c is to be obtained from Table 10.2.2 Values of c for steel pipes

In general, R is to be not less than 3D.

2.2.8 Where the minimum thickness calculated by Pt 5, Ch 10, 2.2 Wrought steel pipes and bends 2.2.4 or Pt 5, Ch 10, 2.2 Wrought steel pipes and bends 2.2.5 is less than that shown in Table 10.2.3 Minimum thickness for steel pipes, the minimum nominal thickness for the appropriate standard pipe size shown in the Table is to be used. No allowance is required for negative tolerance, corrosion or reduction in thickness due to bending on this nominal thickness. For larger diameters, the minimum thickness will be specially considered. For threaded pipes, where permitted, the minimum thickness is to be measured at the bottom of the thread.

Table 10.2.3 Minimum thickness for steel pipes

External diameter, Minimum pipe Air and sounding pipes for
D, mm thickness, mm structural tanks, mm
10,2 - 12 1,6 --
13,5 - 19 1,8 --
20 - 44,5 2,0 4,5
48,3 - 63,5 2,3 4,5
70 - 82,5 2,6 4,5
88,9 - 108 2,9 4,5
114,3 - 127 3,2 4,5
133 - 139,7 3,6 4,5
152,4 - 168,3 4,0 4,5
177,8 4,5 5,0
193,7 4,5 5,4
219,1 4,5 5,9
244,5 - 273 5,0 6,3
298,5 - 368 5,0 6,3
406,4 - 457,2 6,3 6,3

Note 1. The thickness of bilge, ballast and general outboard water systems is to be not less than 4,0 mm.

Note 2. The thickness of bilge, air, overflow and sounding pipes through ballast and fuel oil tanks, ballast lines through fuel oil tanks and fuel oil lines through ballast tanks is to be not less than 6,3 mm.

Note 3. For air bilge, ballast, fuel oil, overflow, sounding, and venting pipes as mentioned in Notes 1 to 2, where the pipes are efficiently protected against corrosion, the thickness may be reduced by not more than 1 mm.

Note 4. For air and sounding pipes, the minimum thickness applies to the part of the pipe outside the tank but not exposed to the weather. The section of pipe exposed to the weather is required to be suitably increased in thickness or in compliance with the requirements of the relevant Authorities.

2.3 Pipe joints - General

2.3.1 Joints in pressure pipelines may be made by:

2.3.2 The dimensions and materials of flanges, gaskets and bolting, and the press-temperature rating of bolted flanges in pressure pipelines are to be in accordance with recognised national or other established standards.

2.3.3 With the welded pressure piping system referred to in Pt 5, Ch 10, 2.3 Pipe joints - General 2.3.1 it is desirable that a few flanged joints be provided at suitable positions to facilitate installation, cold ‘pull up’ and inspection at Periodical Surveys.

2.3.4 Piping with joints is to be adequately adjusted, aligned and supported. Supports or hangers are not to be used to force alignment of piping at the point of connection.

2.3.5 Consideration will be given to accepting joints in accordance with a recognized National or International Standard which is applicable to the intended service and media conveyed.

2.3.6 Where welded pipes are protected against corrosion then the corrosion protection is to be applied after welding or the corrosion protection is to be made good in way of the weld damaged area.

2.3.7 Where it is not possible to make good the corrosion protection of the weld damaged area, the pipe is to be considered to have no corrosion protection.

2.4 Steel pipe flanges

2.4.1 Flanges may be cut from plates or may be forged or cast. The material is to be suitable for the design temperature.

2.4.2 Flange attachments to pipes and pressure-temperature ratings in accordance with National or other approved Standards will be accepted.

2.5 Welded-on flanges, butt welded joints and fabricated branch pieces

2.5.1 The types of welded-on flanges are to be suitable for the pressure, temperature and service for which the pipes are intended.

2.5.2 Typical examples of welded-on flange attachments are shown in Figure 10.2.1 Typical welded-on flanges(a) to (f). Types (c) and (e), however, are not to be used for pipes having a bore of less than 75 mm.

Figure 10.2.1 Typical welded-on flanges

2.5.3 Butt welded joints are generally to be of the full penetration type and are to meet the requirements of Ch 13 Requirements for Welded Construction of the Rules for Materials.

2.5.4 Welded-on flanges are not to be a tight fit on the pipes. The maximum clearance between the bore of the flange and the outside diameter of the pipe is to be 3 mm at any point, and the sum of the clearances diametrically opposite is not to exceed 5 mm.

2.5.5 Where butt welds are employed in the attachment of flange type (a), in pipe-to-pipe joints or in the construction of branch pieces, the adjacent pieces are to be matched at the bores. This may be effected by drifting, roller expanding or machining, provided that the pipe wall is not reduced below the designed thickness. If the parts to be joined differ in wall thickness, the thicker wall is to be gradually tapered to the thickness of the thinner at the butt joint. The welding necks of valve chests are to be sufficiently long to ensure that the valves are not distorted as the result of welding and subsequent heat treatment of the joints.

2.5.6 Where backing rings are used with flange type (a), they are to fit closely to the bore of the pipe and should be removed after welding. The rings are to be made of the same materials as the pipes or of mild steel having a sulphur content not greater than 0,05 per cent.

2.5.7 Branches may be attached to pressure pipes by means of welding provided that the pipe is reinforced at the branch by a compensating plate or collar or other approved means, or, alternatively, that the thicknesses of pipe and branch are increased to maintain the strength of the pipe. These requirements also apply to fabricated branch pieces.

2.5.8 Welding may be carried out by means of the shielded metal arc, inert gas metal arc, oxy-acetylene or other approved process, but in general, oxy-acetylene welding is suitable only for flange type (a) and is not to be applied to pipes exceeding 100 mm diameter or 9,5 mm thick. The welding is to be carried out in accordance with the appropriate paragraphs of Pt 5, Ch 14 Requirements for Fusion Welding of Pressure Vessels and Piping.

2.6 Loose flanges

2.6.1 Loose flange designs as shown in Figure 10.2.2 Loose flange arrangements may be used, provided they are in accordance with a recognized National or International Standard.

Figure 10.2.2 Loose flange arrangements

2.6.2 Loose flange designs where the pipe end is flared as shown in Figure 10.2.2 Loose flange arrangements(b) are only to be used for water pipes and on open ended lines.

2.7 Socket weld joints

2.7.1 Socket weld joints may be used in Class III systems with carbon steel pipes of any outside diameter. Socket weld fittings are to be of forged steel and the material is to be compatible with the associated piping. In particular cases, socket welded joints may be permitted for piping systems of Class I and II, having outside diameter not exceeding 88,9 mm. Such joints are not to be used where fatigue, severe erosion or crevice corrosion is expected to occur or where toxic media are conveyed.

2.7.2 The thickness of the socket weld fittings is to meet the requirements of Pt 5, Ch 10, 2.2 Wrought steel pipes and bends 2.2.4 but is to be not less than 1,25 times the nominal thickness of the pipe or tube. The diametral clearance between the outside diameter of the pipe and the bore of the fitting is not to exceed 0,8 mm, and a gap of approximately 1,5 mm is to be provided between the end of the pipe and the bottom of the socket. See also Ch 13, 5.2 Manufacture and workmanship 5.2.9 of the Rules for Materials.

2.7.3 The leg lengths of the fillet weld connecting the pipe to the socket weld fitting are to be such that the throat dimension of the weld is not less than the nominal thickness of the pipe or tube.

2.8 Welded sleeve joints

2.8.1 Welded sleeve joints may be used in Class III systems with carbon steel pipes of any outside diameter. In particular cases, welded sleeve joints may be permitted for piping systems of Class I and II, having outside diameter not exceeding 88,9 mm. Such joints are not to be used where fatigue, severe erosion or crevice corrosion is expected to occur or where toxic media are conveyed.

2.8.2 Sleeve joints are not to be used in the following locations:

  • Bilge pipes in way of deep tanks.
  • Air and sounding pipes passing through cargo tanks.

2.8.3 Welded sleeve joints may be used in piping systems for the storage, distribution and utilisation of fuel oil, lubricating or flammable oil systems in machinery spaces provided they are located in readily visible and accessible positions. See also Pt 5, Ch 12, 2.6 Precautions against fire 2.6.2.

2.8.4 The thickness of the sleeve is to satisfy the requirements of Pt 5, Ch 10, 2.2 Wrought steel pipes and bends 2.2.4and Table 10.2.3 Minimum thickness for steel pipes but is to be not less than 1,42 times the nominal thickness of the pipe in order to satisfy the throat thickness required in Pt 5, Ch 10, 2.8 Welded sleeve joints 2.8.5. The radial clearance between the outside diameter of the pipe and the internal diameter of the sleeve is not to exceed 1 mm for pipes up to a nominal diameter of 50 mm, 2 mm on diameters up to 200 mm nominal size and 3 mm for larger size pipes. The pipe ends are to be separated by a clearance of approximately 2 mm at the centre of the sleeve. Alternatively, consideration will be given to sleeve thickness in accordance with a relevant National Standard.

2.8.5 The sleeve material is to be compatible with the associated piping and the leg lengths of the fillet weld connecting the pipe to the sleeve are to be such that the throat dimension of the weld is not less than the nominal thickness of the pipe or tube.

2.8.6 The minimum length of the sleeve is to conform to the following formula:

L si = 0,14D + 36 mm
where

L si is the length of the sleeve
D is defined in Pt 5, Ch 10, 1.2 Design symbols 1.2.1.

2.9 Threaded sleeve joints

2.9.1 Threaded sleeve joints, in accordance with national or other established standards, may be used with carbon steel pipes within the limits given in Table 10.2.4 Limiting design conditions for threaded sleeve joints. Such joints are not to be used where fatigue, severe erosion or crevice corrosion is expected to occur or where flammable or toxic media is conveyed.

Table 10.2.4 Limiting design conditions for threaded sleeve joints

Thread type Outside pipe diameter, in mm
Class I Class II Class III
Tapered thread <33,7 <60,3 <60,3
Parallel thread <60,3

2.10 Screwed fittings

2.10.1 Screwed fittings, including compression fittings, of an approved type may be used in piping systems for pipes not exceeding 51 mm outside diameter. Where the fittings are not in accordance with an acceptable standard then LR may require the fittings to be subjected to special tests to demonstrate their suitability for the intended service and working conditions.

2.11 Other mechanical couplings

2.11.1 Pipe unions, compression couplings, or slip-on joints, as shown in Figure 10.2.3 Examples of mechanical joints (Part 1) and Figure 10.2.4 Examples of mechanical joints (Part 2) may be used if Type Approved for the service conditions and the intended application. The Type Approval is to be based on the results of testing of the actual joints. The acceptable use for each service is indicated in Table 10.2.5 Application of mechanical joints and dependence upon the Class of piping, with limiting pipe dimensions, is indicated in Table 10.2.6 Application of mechanical joints depending on class of piping.

Figure 10.2.3 Examples of mechanical joints (Part 1)

Figure 10.2.4 Examples of mechanical joints (Part 2)

Table 10.2.5 Application of mechanical joints

Systems Kind of connections
Pipe unions Compression couplings Slip-on joints Classification of pipe system Fire endurance test condition, see Note 7
Flammable fluids (flash point < 55°C)
Cargo oil lines, see Note 4 + + + dry 30 min dry (*)
Crude oil washing lines, see Note 4 + + + dry 30 min dry (*)
Vent lines, see Note 3 + + + dry 30 min dry (*)
Inert gas
Water seal effluent lines + + + wet 30 min wet (*)
Scrubber effluent lines + + + wet 30 min wet (*)
Main lines, see Notes 2 & 4 + + + dry 30 min dry (*)
Distribution lines, see Note 4 + + + dry 30 min dry (*)
Flammable fluids (flash point > 55°C)
Cargo oil lines, see Note 4 + + + dry 30 min dry (*)
Fuel oil lines, see Notes 2 & 3 + + + wet 30 min wet (*)
Lubricating oil lines, see Notes 2 & 3 + + + wet
Hydraulic oil, see Notes 2 & 3 + + + wet
Thermal oil, see Notes 2 & 3 + + + wet
Sea water
Bilge lines, see Note 4 + + + dry/wet 8 min dry + 22 min wet (*)
Permanent water filled fire‑extinguishing systems, e.g. fire main, sprinkler systems, see Note 3 + + + wet 30 min wet (*)
Non-permanent water filled fire‑extinguishing systems, e.g. foam, drencher systems and fire main, see Note 3 + + + dry/wet 8 min dry + 22 min wet (*)
Ballast system, see Note 1 + + + wet 30 min wet (*)
Cooling water system, see Note 1 + + + wet 30 min wet (*)
Tank cleaning services + + + dry Fire endurance test not required
Non-essential systems + + + dry, dry/wet, wet Fire endurance test not required
Fresh water
Cooling water system, see Note 1 + + + dry Fire endurance test not required
Condensate return, see Note 1 + + + dry
Non-essential system + + + dry
Sanitary/drains/scuppers
Deck drains (internal), see Note 6 + + + dry Fire endurance test not required
Sanitary drains + + + dry
Scuppers and discharge (overboard) + + - dry
Sounding/vent
Water tanks/dry spaces + + + dry, wet Fire endurance test not required
Oil tanks (f.p. > 55°C), see Notes 2 & 3 + + + dry
Miscellaneous
Starting/control air, see Note 1 + + - dry 30 min dry (*)
Service air (non-essential) + + + dry Fire endurance test not required
Brine + + + wet
CO2 system (outside protected space), see Note 1 + + - dry 30 min dry (*)
CO2 system (inside protected space) + + - dry

Mechanical joints shall be constructed of materials with a melting point above 925°C.

Steam + + + see Note 5 wet Fire endurance test not required
Abbreviations:

+ Application is allowed.

- Application is not allowed.

* Fire endurance test as specified in LR’s Test Specification No. 2, Ch 5, Appendix 4 – Mechanical pipe joints – Fixed connections, 4.2.7.

Note 1. Mechanical joints that include any components which readily deteriorate in case of fire, are to be of an approved fire-resistant type when fitted in machinery spaces of category A. Mechanical couplings fitted on the ‘bilge main’ in machinery spaces of category A are to be of steel or equivalent material.
Note 2. Mechanical joints that include any components which readily deteriorate in case of fire are not permitted in machinery spaces of category A or accommodation spaces. Mechanical joints that include any components which readily deteriorate in case of fire that are of an approved fire-resistant type may be fitted in other machinery spaces provided the joints are located in easily visible and accessible positions.
Note 3. Mechanical joints that include any components which readily deteriorate in case of fire fitted on fuel oil lines are to be of an approved fire-resistant type. Mechanical joints that include any components which readily deteriorate in case of fire fitted on other systems are to be of an approved fire-resistant type except when fitted on open decks having little or no fire risk.
Note 4. Mechanical joints that include any components which readily deteriorate in case of fire are to be of an approved fire-resistant type when fitted in pump-rooms and on open decks.
Note 6. Mechanical joints are only permitted above bulkhead deck of passenger ships and freeboard deck of cargo ships.
Note 7. A category A machinery space is a machinery space containing internal combustion machinery for main propulsion or internal combustion machinery used for purposes other than main propulsion where such machinery has a total power of not less than 375 kW, or containing any oil-fired boiler or fuel oil unit, or any other oil-fired equipment other than boilers.

Table 10.2.6 Application of mechanical joints depending on class of piping

Types of joints Classes of piping systems
Class I Class II Class III
Pipe unions      
Welded and brazed type +(OD ≤ 60,3 mm) +(OD ≤ 60,3 mm) +
       
Compression couplings      
Swage type +
Bite type +(OD ≤ 60,3 mm) +(OD ≤ 60,3 mm) +
Flared type +(OD ≤ 60,3 mm) +(OD ≤ 60,3 mm) +
Press type +
       
Slip-on joints      
Machine grooved type + + +
Grip type + +
Slip type + +
KEY      
+ Application is allowed      
Application is not allowed      

2.11.2 Where the application of mechanical joints results in a reduction in pipe wall thickness due to the use of bite type rings or other structural elements, this is to be taken into account in determining the minimum wall thickness of the pipe to withstand the design pressure.

2.11.3 Materials of mechanical joints are to be compatible with the piping material and internal and external media.

2.11.4 Mechanical joints for pressure pipes are to be tested to a burst pressure of 4 times the design pressure. For design pressures above 200 bar, the required burst pressure will be specially considered.

2.11.5 Mechanical joints, which in the event of damage could cause fire or flooding, are not to be used in piping sections directly connected to the ship’s side below the bulkhead deck of passenger ships and freeboard deck of cargo ships or tanks containing flammable fluids.

2.11.6 The mechanical joints are to be designed to withstand internal and external pressure as applicable and, where used in suction lines, are to be capable of operating under vacuum.

2.11.7 The number of mechanical joints in flammable fluid systems is to be kept to a minimum. In general, flanged joints are to conform to a recognised standard.

2.11.8 Generally, slip-on joints are not to be used in pipelines in cargo holds, tanks, and other spaces which are not easily accessible. Application of these joints inside tanks may only be accepted where the medium conveyed is the same as that in the tanks.

2.11.9 Usage of slip type slip-on joints as the main means of pipe connection is not permitted except for cases where compensation of axial pipe deformation is necessary.

2.11.10 Restrained slip-on joints are permitted in steam pipes with a design pressure of 10 bar or less on the weather decks of oil and chemical tankers to accommodate axial pipe movement, see Pt 5, Ch 11, 2.7 Provision for expansion.

2.11.11 Mechanical joints are to be tested in accordance with the test requirements in LR’s Type Approval Test Specification Number 2, as relevant to the service conditions and the intended application. The programme of testing is to be agreed with LR.

2.12 Non-destructive testing

2.12.1 For details of non-destructive tests on piping systems, other than hydraulic tests, see Ch 13 Requirements for Welded Construction of the Rules for Materials.


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