Section 5 Special Survey – Hull requirements
Clasification Society 2024 - Version 9.40
Clasifications Register Rules and Regulations - Rules and Regulations for the Classification of Naval Ships, January 2023 - Volume 1 Ship Structures - Part 1 Regulations - Chapter 3 Periodical Survey Regulations - Section 5 Special Survey – Hull requirements

Section 5 Special Survey – Hull requirements

5.1 General

5.1.1 The survey is to be of sufficient extent to ensure that the hull and related equipment is in satisfactory condition and is fit for its intended purpose, subject to proper maintenance and operation and to Periodical Surveys being carried out as required by the Regulations.

5.1.2 The requirements of Vol 1, Pt 1, Ch 3, 2 Annual Surveys – Hull, machinery and optional requirements are to be complied with so far as applicable.

5.1.3 A Docking Survey in accordance with the requirements of Vol 1, Pt 1, Ch 3, 4.2 Docking Surveys is to be carried out as part of the Special Survey.

5.1.4 For ships assigned the notation ‘laid-up’, an Underwater Examination (UWE) and general examination of hull and machinery are to be carried out in lieu of the normal Special Survey requirements.

5.2 Preparation

5.2.1  The ship is to be prepared for survey in accordance with the requirements of Table 3.5.1 Survey preparation The preparation should be of sufficient extent to facilitate an examination to ascertain any excessive corrosion, erosion, deformation, fractures, damages and other structural deterioration.

5.2.2 Where, in accordance with Table 3.5.1 Survey preparation, the ship is opened out by removal of linings, etc. and defects are found, further opening out may be required in order that the Surveyor can confirm the full extent of the defects.

5.3 Examination and testing – General

5.3.1 All spaces within the hull and superstructure including integral tanks are to be examined, see also Vol 1, Pt 1, Ch 3, 5.4 Examination and testing – Additional items for steel ships 5.4.1 for tank examinations on steel ships. Special attention is to be paid to any suspect areas, see Vol 1, Pt 1, Ch 3, 1.5 Definitions 1.5.5 and Table 3.5.1 Survey preparation

5.3.2  Double bottom, deep, ballast, peak and other tanks assigned also for the carriage of salt-water ballast, are to be tested with a head of liquid to the top of air pipes or to the top of hatches for ballast/cargo holds. Boundaries of fuel oil, lubricating oil and fresh water tanks are to be tested with a head of liquid to the maximum filling level of the tank. Tank testing of fuel oil, lubricating oil and fresh water tanks may be specially considered based upon a satisfactory external examination of the tank boundaries, and a confirmation from the Commanding Officer stating that the pressure testing has been carried out according to the requirements with satisfactory results.

5.3.3 Where repairs are effected to the hull or bulkheads, any integral tanks in way are to be tested to the Surveyor’s satisfaction on completion of these repairs.

5.3.4 All decks, masts and superstructures are to be examined.

5.3.5 Attention is to be given to the corners of openings and other discontinuities in the hull structure.

Table 3.5.1 Survey preparation

Special Survey I
(Ship 6 years old)
Special Survey II
(Ship 12 years old)
Special Survey III
(Ship 18 years old) and subsequent special surveys

(1) All spaces in the ship are to be cleared and cleaned as necessary, including all bilge spaces in order that the Surveyor may be satisfied as to the condition of the structure, see Vol 1, Pt 1, Ch 3, 1.5 Definitions 1.5.4 and Vol 1, Pt 1, Ch 3, 1.5 Definitions 1.5.5. A record is to be made of where equipment was removed during the survey. This record is to be retained for reference during subsequent surveys.

In addition to the requirements for Special Survey I, the following are to be complied with: In addition to the requirements for Special Survey II the following are to be complied with:

(2) Machinery compartments are to be cleared and cleaned as necessary, and the bilges cleaned and prepared for examination. Floor plates in engine spaces are to be lifted as may be necessary for the examination of the structure below. Where necessary, pipework may be required to be removed for examination of the structure.

(1) The chain locker is to be cleared and cleaned internally for examination of the structure and examination of the cable securing arrangements. The chain cables are to be ranged for inspection. The anchors are to be cleaned and placed in an accessible position for inspection.

(1) Samples of lagging and lining are to be removed in order that the Surveyor may be satisfied as to the condition of the structure.

(3)In ships having wood decking or sheathing, and in refrigerated stores, a sufficient amount of material covering the structure is to be removed for access and examination. The amount of removal will depend upon the condition found and will be to the Surveyor’s satisfaction.

(2) The rudders are to be unshipped for examination of the rudder stock and trunk at the discretion of the Surveyor.

(2) All wood decks and sheathing, or other covering, on steel decks are to be removed in order to ascertain the condition of the structure.

(4)Tanks are to be cleaned as necessary in order to satisfy the requirements of Table 3.5.2 Tank internal examination requirements for steel ships.

   

Note 1. These requirements can be amended to reflect proven information concerning the performance of structure through an Owner’s maintenance system such as ‘Reliability Centred Maintenance’.

Note 2. Where permanent ballast is fitted, samples of ballast are to be removed for examination of the structure underneath. The condition of the exposed structure is to be to the satisfaction of the Surveyor.

5.3.6 The anchors are to be examined, the chain cables are to be ranged and they are to be examined together with the chain locker (see Table 3.5.1 Survey preparation) and clench plate. If any length of chain cable is found to be reduced in mean diameter at its most worn part by 12 per cent or more from its nominal diameter, it is to be renewed. Cables are to be changed ‘end-for-end’. Anchor handling arrangements are to be examined.

5.3.7 Representative fastenings on the weatherdecks, e.g. for guardrails and spurnwaters, are to be tested to ascertain their soundness and may require to be drawn for examination at the discretion of the Surveyor.

5.3.8 When applicable, the Surveyor is to be satisfied as to the efficient condition of the means of escape from crew spaces, and spaces in which crew are normally employed.

5.3.9 The hand pumps, suctions, watertight doors, air and sounding pipes are to be examined. In addition, the Surveyor is to examine internally air pipe heads in accordance with the requirements of Table 3.5.3 Air pipe head internal examination requirements.

5.3.10 Ship side valves (i.e. sea connections, scuppers and sanitary discharges) are to be tested once reassembled.

5.4 Examination and testing – Additional items for steel ships

5.4.1 The requirements for tank internal examination are given in Table 3.5.2 Tank internal examination requirements for steel ships.

5.4.2 In salt-water ballast spaces, integral sanitary tanks and bilges where the protective coating is found to be other than in GOOD condition as defined in Vol 1, Pt 1, Ch 3, 1.5 Definitions 1.5.10 and it has not been repaired, maintenance of class will be subject to the spaces in question being internally examined and gauged.

5.4.3 The protection of steelwork, other than as referred to in Vol 1, Pt 1, Ch 3, 5.4 Examination and testing – Additional items for steel ships 5.4.2 should be examined and made good where necessary on satisfactory completion of the survey. In areas where the inner surface of the bottom plating is covered with cement, asphalt or other composition, the removal of this covering may be dispensed with, provided that it is found sound and adhering satisfactorily to the steel.

Table 3.5.2 Tank internal examination requirements for steel ships

Tank Special Survey I
(Ship 6 years old)
Special Survey II
(Ship 12 years old)
Special Survey III
(Ship 18 years old)
Special Survey IV
(Ship 24 years old)
All Subsequent
Special Surveys
Peaks All tanks All tanks All tanks All tanks All tanks
Salt-water ballast All tanks All tanks All tanks All tanks All tanks
Lubricating oil None None None See Notes 1 and 2 One tank One tank
Fresh water None One tank All tanks See Notes 1 and 2 All tanks All tanks
Fuel oil — in way of          

(i) Machinery space

None None One tank One tank One tank

(ii) Supply (Replenishment) Oil Area

None One tank Two tanks — see Note 3 50% of tanks — see Notes 3 & 4 50% of tanks — see Notes 3 & 4
Fuel oil (water compensated) All tanks All tanks All tanks All tanks All tanks
Sanitary All tanks All tanks All tanks All tanks All tanks

Note 1. The above requirements apply to integral tanks only.

Note 2. Where a selected number of tanks is examined, then different tanks are to be examined at each Special Survey on a rotational basis.

Note 3. To include one deep tank, if any.

Note 4. Where 50% of tanks is to be examined, a minimum of two tanks are required to be examined depending upon the overall number of tanks.

Note 5. When examining tanks internally the Surveyor is to verify that striking plates or other additional reinforcement are fitted under sounding pipes. In the case of tanks only with remote gauging facilities, the satisfactory operation of the gauges is to be confirmed.

Note 6. Particular care must be taken in examining structure under suctions.

Note 7. Where testing is required, a functional test may be acceptable at the Surveyor’s discretion.

Table 3.5.3 Air pipe head internal examination requirements

Special Survey I
(Ships 6 years old)
Special Survey II
(Ships 12 years old)
Special Survey III
(Ships 18 years old) and subsequent

(1) Two air pipe heads (one port and one starboard) on exposed decks in the forward 0,25L.

See Notes 1 to 5

(1) All air pipe heads on exposed decks in the forward 0,25L.

See Notes 1 to 5

All air pipe heads on exposed decks in the forward 0,25L.See Notes 1 to 6

(2) Two air pipe heads (one port and one starboard) on the exposed decks, serving spaces aft of 0,25L.

See Notes 1 to 5

(2) At least 20% of air pipe heads on exposed decks, serving spaces aft of 0,25L.

See Notes 1 to 5

 

Note 1. Air pipe heads serving ballast tanks are to be selected where available.

Note 2. The Surveyor is to select which air pipe heads are to be examined.

Note 3. Where considered necessary by the Surveyor as a result of the examinations, the extent of examinations may be extended to include other air pipe heads on exposed decks.

Note 4. Where the inner parts of the air pipe head cannot be properly examined due to its design, it is to be removed in order to allow an internal examination.

Note 5. Particular attention is to be given to the condition of the zinc coating in heads constructed from galvanised steel.

Note 6. Exemption may be considered for air pipe heads where there is documented evidence of their replacement within the previous six years.

5.4.4 Wood deck sheathing is to be examined and the caulking is to be tested and recaulked as necessary. If decay or rot is found, or the wood is excessively worn, the wood is to be renewed. Attention is to be given to the condition of the plating under wood deck sheathing or other deck covering. If it is found that such coverings are broken, or are not adhering closely to the plating, sections are to be removed as necessary to ascertain the condition of the plating, see also Vol 1, Pt 1, Ch 3, 1.2 Surveys for damage or alterations 1.2.1.

5.4.5 The structure in way of bimetallic connections, e.g. to aluminium alloy deck-houses, is to be examined and the efficiency of the insulation arrangements confirmed.

5.5 Examination and testing – Additional items for composite ships

5.5.1 The bonded attachments of frames, floors, bulkheads, structural joinery, engine bearers, sterntubes, rudder tubes, and integral tank boundaries are to be examined.

5.5.2 The hull to deck joint, together with any joints between the deck and deck-houses or superstructures, is to be examined.

5.5.3 The structure in way of the bolted attachment of fittings including guardrail stanchions, capstan/windlass, shaft brackets, fendering, mooring bitts, etc is to be examined.


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