Section
5 Special Survey – Hull requirements
5.1 General
5.1.1 The survey is to be of sufficient extent to ensure that the hull and
related equipment is in satisfactory condition and is fit for its intended purpose,
subject to proper maintenance and operation and to Periodical Surveys being carried out
as required by the Regulations.
5.1.4 For ships assigned the notation ‘laid-up’, an Underwater Examination (UWE) and
general examination of hull and machinery are to be carried out in lieu of the normal
Special Survey requirements.
5.2 Preparation
5.2.1 The
ship is to be prepared for survey in accordance with the requirements
of Table 3.5.1 Survey preparation The preparation
should be of sufficient extent to facilitate an examination to ascertain
any excessive corrosion, erosion, deformation, fractures, damages
and other structural deterioration.
5.2.2 Where,
in accordance with Table 3.5.1 Survey preparation,
the ship is opened out by removal of linings, etc. and defects are
found, further opening out may be required in order that the Surveyor
can confirm the full extent of the defects.
5.3 Examination and testing – General
5.3.2 Double bottom, deep, ballast, peak and other tanks assigned also for the
carriage of salt-water ballast, are to be tested with a head of liquid to the top of air
pipes or to the top of hatches for ballast/cargo holds. Boundaries of fuel oil,
lubricating oil and fresh water tanks are to be tested with a head of liquid to the
maximum filling level of the tank. Tank testing of fuel oil, lubricating oil and fresh
water tanks may be specially considered based upon a satisfactory external examination
of the tank boundaries, and a confirmation from the Commanding Officer stating that the
pressure testing has been carried out according to the requirements with satisfactory
results.
5.3.3 Where repairs are effected to the hull or bulkheads, any integral tanks in
way are to be tested to the Surveyor’s satisfaction on completion of these repairs.
5.3.4 All decks, masts and superstructures are to be examined.
5.3.5 Attention is to be given to the corners of openings and other
discontinuities in the hull structure.
Table 3.5.1 Survey preparation
Special Survey I
(Ship 6 years old)
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Special Survey
II (Ship 12 years old)
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Special Survey III
(Ship 18 years old) and subsequent special surveys
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(1) All spaces in the ship are to be cleared and
cleaned as necessary, including all bilge spaces in order that the
Surveyor may be satisfied as to the condition of the structure,
see
Vol 1, Pt 1, Ch 3, 1.5 Definitions 1.5.4 and Vol 1, Pt 1, Ch 3, 1.5 Definitions 1.5.5. A record is to be made of where
equipment was removed during the survey. This record is to be retained
for reference during subsequent surveys.
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In addition to the requirements for
Special Survey I, the following are to be complied with:
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In addition to the requirements for
Special Survey II the following are to be complied with:
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(2) Machinery compartments are to be cleared and
cleaned as necessary, and the bilges cleaned and prepared for
examination. Floor plates in engine spaces are to be lifted as may be
necessary for the examination of the structure below. Where necessary,
pipework may be required to be removed for examination of the
structure.
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(1) The chain locker is to be cleared and cleaned
internally for examination of the structure and examination of the cable
securing arrangements. The chain cables are to be ranged for inspection.
The anchors are to be cleaned and placed in an accessible position for
inspection.
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(1) Samples of lagging and lining are to be removed
in order that the Surveyor may be satisfied as to the condition of the
structure.
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(3)In ships having wood decking or sheathing, and in
refrigerated stores, a sufficient amount of material covering the
structure is to be removed for access and examination. The amount of
removal will depend upon the condition found and will be to the
Surveyor’s satisfaction.
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(2) The rudders are to be unshipped for examination of
the rudder stock and trunk at the discretion of the Surveyor.
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(2) All wood decks and sheathing, or other covering,
on steel decks are to be removed in order to ascertain the condition of
the structure.
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(4)Tanks are to be cleaned as necessary in order to
satisfy the requirements of Table 3.5.2 Tank internal examination
requirements for steel ships.
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Note
1. These requirements can be amended to
reflect proven information concerning the performance of structure
through an Owner’s maintenance system such as ‘Reliability Centred
Maintenance’.
Note
2. Where permanent ballast is fitted,
samples of ballast are to be removed for examination of the structure
underneath. The condition of the exposed structure is to be to the
satisfaction of the Surveyor.
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5.3.6 The anchors are to be examined, the chain cables are to be ranged and they
are to be examined together with the chain locker (see
Table 3.5.1 Survey preparation) and clench plate. If any length of chain cable
is found to be reduced in mean diameter at its most worn part by 12 per cent or more
from its nominal diameter, it is to be renewed. Cables are to be changed ‘end-for-end’.
Anchor handling arrangements are to be examined.
5.3.7 Representative fastenings on the weatherdecks, e.g. for guardrails and
spurnwaters, are to be tested to ascertain their soundness and may require to be drawn
for examination at the discretion of the Surveyor.
5.3.8 When applicable, the Surveyor is to be satisfied as to the efficient
condition of the means of escape from crew spaces, and spaces in which crew are normally
employed.
5.3.10 Ship side valves (i.e. sea connections, scuppers and sanitary discharges) are to be
tested once reassembled.
5.4 Examination and testing – Additional items for steel ships
5.4.2 In salt-water
ballast spaces, integral sanitary tanks and bilges where the protective
coating is found to be other than in GOOD condition as defined in Vol 1, Pt 1, Ch 3, 1.5 Definitions 1.5.10 and it has not been repaired,
maintenance of class will be subject to the spaces in question being
internally examined and gauged.
5.4.3 The
protection of steelwork, other than as referred to in Vol 1, Pt 1, Ch 3, 5.4 Examination and testing – Additional items for steel ships 5.4.2 should be examined and made
good where necessary on satisfactory completion of the survey. In
areas where the inner surface of the bottom plating is covered with
cement, asphalt or other composition, the removal of this covering
may be dispensed with, provided that it is found sound and adhering
satisfactorily to the steel.
Table 3.5.2 Tank internal examination
requirements for steel ships
Tank
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Special Survey I
(Ship 6 years old)
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Special Survey II
(Ship 12 years old)
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Special Survey III
(Ship 18 years old)
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Special Survey IV
(Ship 24 years old)
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All
Subsequent Special Surveys
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Peaks
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All tanks
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All tanks
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All tanks
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All
tanks
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All
tanks
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Salt-water
ballast
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All
tanks
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All tanks
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All tanks
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All tanks
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All
tanks
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Lubricating
oil
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None
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None
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None
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See Notes 1 and 2 One tank
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One
tank
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Fresh water
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None
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One
tank
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All tanks
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See Notes 1 and 2 All tanks
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All
tanks
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Fuel oil — in way of
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(i) Machinery space
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None
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None
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One tank
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One tank
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One tank
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(ii) Supply (Replenishment) Oil Area
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None
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One
tank
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Two tanks —
see Note 3
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50% of
tanks — see Notes 3 & 4
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50% of tanks
— see Notes 3 & 4
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Fuel oil (water
compensated)
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All tanks
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All tanks
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All tanks
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All tanks
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All tanks
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Sanitary
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All
tanks
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All
tanks
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All
tanks
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All
tanks
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All
tanks
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Note
1. The above requirements apply to
integral tanks only.
Note
2. Where a selected number of tanks is
examined, then different tanks are to be examined at each Special
Survey on a rotational basis.
Note
3. To include one deep tank, if any.
Note
4. Where 50% of tanks is to be examined,
a minimum of two tanks are required to be examined depending upon the
overall number of tanks.
Note
5. When examining tanks internally the
Surveyor is to verify that striking plates or other additional
reinforcement are fitted under sounding pipes. In the case of tanks
only with remote gauging facilities, the satisfactory operation of the
gauges is to be confirmed.
Note
6. Particular care must be taken in
examining structure under suctions.
Note
7. Where testing is required, a
functional test may be acceptable at the Surveyor’s discretion.
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Table 3.5.3 Air pipe head internal examination
requirements
Special Survey
I (Ships 6 years old)
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Special Survey II
(Ships 12 years old)
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Special Survey III
(Ships 18 years old) and subsequent
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(1) Two air pipe heads (one port and one starboard) on
exposed decks in the forward 0,25L.
See Notes 1 to 5
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(1) All air pipe heads on exposed decks in the forward
0,25L.
See Notes 1 to 5
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All air pipe heads on exposed decks in the
forward 0,25L.See Notes 1 to 6
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(2) Two air pipe heads (one port and one starboard) on the
exposed decks, serving spaces aft of 0,25L.
See Notes 1 to 5
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(2) At least 20% of air pipe heads on exposed decks, serving
spaces aft of 0,25L.
See Notes 1 to 5
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Note
1. Air pipe heads serving ballast tanks
are to be selected where available.
Note
2. The Surveyor is to select which air
pipe heads are to be examined.
Note
3. Where considered necessary by the
Surveyor as a result of the examinations, the extent of examinations
may be extended to include other air pipe heads on exposed decks.
Note
4. Where the inner parts of the air pipe
head cannot be properly examined due to its design, it is to be
removed in order to allow an internal examination.
Note
5. Particular attention is to be given to
the condition of the zinc coating in heads constructed from galvanised
steel.
Note
6. Exemption may be considered for air
pipe heads where there is documented evidence of their replacement
within the previous six years.
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5.4.4 Wood
deck sheathing is to be examined and the caulking is to be tested
and recaulked as necessary. If decay or rot is found, or the wood
is excessively worn, the wood is to be renewed. Attention is to be
given to the condition of the plating under wood deck sheathing or
other deck covering. If it is found that such coverings are broken,
or are not adhering closely to the plating, sections are to be removed
as necessary to ascertain the condition of the plating, see
also
Vol 1, Pt 1, Ch 3, 1.2 Surveys for damage or alterations 1.2.1.
5.4.5 The
structure in way of bimetallic connections, e.g. to aluminium alloy
deck-houses, is to be examined and the efficiency of the insulation
arrangements confirmed.
5.5 Examination and testing – Additional items for composite
ships
5.5.1 The
bonded attachments of frames, floors, bulkheads, structural joinery,
engine bearers, sterntubes, rudder tubes, and integral tank boundaries
are to be examined.
5.5.2 The
hull to deck joint, together with any joints between the deck and
deck-houses or superstructures, is to be examined.
5.5.3 The
structure in way of the bolted attachment of fittings including guardrail
stanchions, capstan/windlass, shaft brackets, fendering, mooring bitts,
etc is to be examined.
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