Section 5 Type Approval/Type Testing/Quality Control System

5.1.1 LR Type Approval is an impartial certification system that provides independent third-party Type Approval Certificates attesting to a product's conformity with specific standards or specifications. It is based on design review and type testing or where testing is not appropriate, a design analysis.

5.1.2 The LR Type Approval System is a process whereby a product is assessed in accordance with a specification, standard or code to check that it meets the stated requirements and through selective testing demonstrates compliance with specific performance requirements. The testing is carried out on a prototype or randomly selected product(s) which are representative of the manufactured product under approval. Thereafter, the producer is required to use Quality Assurance procedures and processes to ensure that each item delivered is in conformity with that which has been Type Approved.

5.1.3 The selective testing required by Vol 1, Pt 1, Ch 2, 5.1 LR Type Approval 5.1.2 is to include environmental testing applicable to the product's installation on board a ship classed or intended to be classed with LR.

5.1.4 LR Type Approval does not remove the requirements for inspection and survey procedures required by the Rules for equipment to be installed in ships classed or intended to be classed with LR. Also, LR Type Approval does not remove the requirement for plan appraisal of a system that incorporates Type Approved equipment where required by the Rules.

5.1.5 LR Type Approval is subject to the understanding that the producer’s recommendations and instructions for the product and any relevant requirements of the Rules for the Classification of Naval Ships are fulfilled.

5.1.6 The producer supplying equipment or components under Quality Control procedures and processes is to have a recognised quality management system certified by an IACS member or a Notified Body. The Quality Control procedures and processes are to address the production of the product consistent with Vol 1, Pt 1, Ch 2, 5.3 Quality Control System.

5.1.7 Where equipment or components have been Type Approved in accordance with specifications and procedures other than LR's, details of the product, certification and testing are to be submitted for consideration where appropriate.

5.2.1 Type testing is an impartial process that provides independent third-party verification that an item of machinery or equipment has satisfactorily undergone a functional type test.

5.2.2 Type testing is carried out against defined performance and test standards for a defined period of time with test conditions varying between minimum and maximum declared design conditions.

5.2.3 Type testing is carried out on a prototype or randomly selected product(s) which are representative of the manufactured product under assessment.

5.2.4 After type testing, mechanical equipment is to be opened out and inspected for damage or excessive wear.

5.2.5 On application from the manufacturer, type tests may be waived for equipment and machinery that has been proven to be reliable in marine service and where compliance with the current applicable standards can be demonstrated. Equipment and machinery that has been previously type tested with satisfactory testing evidence and certification need not have the type tests repeated where previous testing is in compliance with the current testing standards for the equipment.

5.2.6 The acceptance of type testing certification is subject to the understanding that the manufacturer’s recommendations and instructions for the product and any relevant requirements of the applicable Rules are fulfilled.

5.3.1 A quality control system for the purposes of LR acceptance of materials and machinery refers to a scheme that covers the operational techniques and activities that are used to demonstrate that the quality requirements of a product is in accordance with declared standards.

5.3.2 The quality control system for a particular product extends to all parties involved in the supply chain from manufacture and testing through to delivery of the product.

5.3.3 LR acceptance of machinery and equipment manufactured under a quality control scheme is dependent on the scheme being maintained through a traceable process involving planned audits and spot inspections at the discretion of LR Surveyors. The purpose of the audits and spot inspections is to ensure that the procedures for manufacture and quality control are being maintained in a satisfactory manner.

5.3.4 The use of a quality control system does not remove the requirements for inspection processes that may be required by the Rules applicable to the equipment being supplied with a manufacturer’s certificate. Also the use of the quality control system does not remove the requirement for plan appraisal of equipment or systems where required by the Rules.