18.10 Cargo emergency shutdown (ESD) system
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Statutory Documents - IMO Publications and Documents - Resolutions - Maritime Safety Committee - Resolution MSC.370(93) – Amendments to The International Code for The Construction and Equipment of Ships Carrying Liquefied Gases In Bulk (IGC Code) – (Adopted on 22 May 2014) - Annex - Amendments to The International Code for The Construction and Equipment of Ships Carrying Liquefied Gases In Bulk (IGC Code) - Chapter 18 — Operating Requirements - 18.10 Cargo emergency shutdown (ESD) system

18.10 Cargo emergency shutdown (ESD) system

  18.10.1 General

  18.10.1.1 A cargo emergency shutdown system shall be fitted to stop cargo flow in the event of an emergency, either internally within the ship, or during cargo transfer to ship or shore. The design of the ESD system shall avoid the potential generation of surge pressures within cargo transfer pipe work (see 18.10.2.1.4).

  18.10.1.2 Auxiliary systems for conditioning the cargo that use toxic or flammable liquids or vapours shall be treated as cargo systems for the purposes of ESD. Indirect refrigeration systems using an inert medium, such as nitrogen, need not be included in the ESD function.

  18.10.1.3 The ESD system shall be activated by the manual and automatic initiations listed in table 18.1. Any additional initiations shall only be included in the ESD system if it can be shown that their inclusion does not reduce the integrity and reliability of the system overall.

  18.10.1.4 Ship's ESD systems shall incorporate a ship-shore link in accordance with recognized standardsfootnote.

  18.10.1.5 A functional flow chart of the ESD system and related systems shall be provided in the cargo control station and on the navigation bridge.

  18.10.2 ESD valve requirements

  18.10.2.1 General

  18.10.2.1.1 The term ESD valve means any valve operated by the ESD system.

  18.10.2.1.2 ESD valves shall be remotely operated, be of the fail-closed type (closed on loss of actuating power), be capable of local manual closure and have positive indication of the actual valve position. As an alternative to the local manual closing of the ESD valve, a manually operated shut-off valve in series with the ESD valve shall be permitted. The manual valve shall be located adjacent to the ESD valve. Provisions shall be made to handle trapped liquid should the ESD valve close while the manual valve is also closed.

  18.10.2.1.3 ESD valves in liquid piping systems shall close fully and smoothly within 30 s of actuation. Information about the closure time of the valves and their operating characteristics shall be available on board, and the closing time shall be verifiable and repeatable.

  18.10.2.1.4 The closing time of the valve referred to in 13.3.1 to 13.3.3 (i.e. time from shutdown signal initiation to complete valve closure) shall not be greater than:

 where:

U = ullage volume at operating signal level (m3);
LR = maximum loading rate agreed between ship and shore facility (m3/h).

 The loading rate shall be adjusted to limit surge pressure on valve closure to an acceptable level, taking into account the loading hose or arm, the ship and the shore piping systems, where relevant.

  18.10.2.2 Ship-shore and ship-ship manifold connections

 One ESD valve shall be provided at each manifold connection. Cargo manifold connections not being used for transfer operations shall be blanked with blank flanges rated for the design pressure of the pipeline system.

  18.10.2.3 Cargo system valves

 If cargo system valves as defined in section 5.5 are also ESD valves within the meaning of 18.10, then the requirements of 18.10 shall apply.

  18.10.3 ESD system controls

 

  18.10.3.1 As a minimum, the ESD system shall be capable of manual operation by a single control on the bridge and either in the control position required by 13.1.2 or the cargo control room, if installed, and no less than two locations in the cargo area.

  18.10.3.2 The ESD system shall be automatically activated on detection of a fire on the weather decks of the cargo area and/or cargo machinery spaces. As a minimum, the method of detection used on the weather decks shall cover the liquid and vapour domes of the cargo tanks, the cargo manifolds and areas where liquid piping is dismantled regularly. Detection may be by means of fusible elements designed to melt at temperatures between 98°C and 104°C, or by area fire detection methods.

  18.10.3.3 Cargo machinery that is running shall be stopped by activation of the ESD system in accordance with the cause and effect matrix in table 18.1

Table 18.1 ESD functional arrangements

  Pumps Compressor systems Valves Link
Shutdown action → Initiation ↓ Cargo pumps/cargo booster pumps Spray/stripping pumps Vapour return compressors Fuel gas compressors Reliquefaction plantfootnote, including condensate return pumps, if fitted Gas combustion unit ESD valves Signal to ship/ shore linkfootnote
Emergency push buttons (see 18.10.3.1) footnote
Fire detection on deck or in compressor housefootnote (see 18.10.3.2)
High level in cargo tank (see 13.3.2 and 13.3.3) footnote footnote footnote footnote footnote footnote
Signal from ship/shore link (see 18.10.1.4) footnote footnote n/a n/a
Loss of motive power to ESD valvesfootnote footnote footnote n/a
Main electric power failure ("blackout") footnote footnote footnote footnote footnote footnote
Level alarm override (see 13.3.7) footnote footnote footnote footnote footnote footnote

  — Functional requirement.

 n/a — Not applicable.

  18.10.3.4 .The ESD control system shall be configured so as to enable the high-level testing required in 13.3.5 to be carried out in a safe and controlled manner. For the purpose of the testing, cargo pumps may be operated while the overflow control system is overridden. Procedures for level alarm testing and re-setting of the ESD system after completion of the high-level alarm testing shall be included in the operation manual required by 18.2.1.

  18.10.4 Additional shutdowns

  18.10.4.1 The requirements of 8.3.1.1 to protect the cargo tank from external differential pressure may be fulfilled by using an independent low pressure trip to activate the ESD system, or, as minimum, to stop any cargo pumps or compressors.

  18.10.4.2 An input to the ESD system from the overflow control system required by 13.3 may be provided to stop any cargo pumps or compressors' running at the time a high level is detected, as this alarm may be due to inadvertent internal transfer of cargo from tank to tank.

  18.10.5 Pre-operations testing

 Cargo emergency shutdown and alarm systems involved in cargo transfer shall be checked and tested before cargo handling operations begin.


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