1.3.1
Scope
-
.1 Test method for both fine and relatively coarse-grained
ore concentrates or similar materials up to a top size of 5 mm. This
method should not be used for coal or other porous materials.
-
.2 Before the Proctor/Fagerberg test is applied
to coarser materials with a top size greater than 5 mm, an extensive
investigation for adoption and improvement is required.
-
.3 The transportable moisture limit (TML) of a
cargo is taken as equal to the critical moisture content at 70% degree
of saturation according to the Proctor/Fagerberg method test.
1.3.2
Proctor/Fagerberg test equipment
-
.1 The Proctor apparatus (see figure 1.3.2) consists
of a cylindrical iron mould with a removable extension piece (the
compaction cylinder) and a compaction tool guided by a pipe open at
its lower end (the compaction hammer).
-
.2 Scales and weights (see 3.2) and suitable sample
containers.
-
.3 A drying oven with a controlled temperature
interval from 100oC to maximum 105oC. This oven should be
without air circulation.
-
.4 A suitable mixer. Care should be taken to ensure
that the use of the mixer does not reduce the particle size or consistency
of the test material.
-
.5 Equipment to determine the density of the solid
material, for example a pycnometer.
1.3.3 Temperature and humidity (see 1.1.3)
1.3.4
Procedure
-
.1
Establishment of a complete compaction curve. A representative sample
according to a relevant standard (see 4.7, page 20) of the test material is dried
at a temperature of approximately 100oC. The total quantity of the test
material should be at least three times as big as required for the complete test
sequence. Compaction tests are executed for 5 to 10 different moisture contents (5
to 10 separate tests). The samples are adjusted in order that dry to almost
saturated (plastic) samples are obtained. The required quantity per compaction
test is about 2,000 cm3.
-
At each compaction test a suitable amount of water is added to the
sample of the dried test material and mixed thoroughly for 5 min. Approximately
one fifth of the mixed sample is filled into the mould and levelled and then the
increment is tamped uniformly over the surface of the increment. Tamping is
executed by dropping the hammer 25 times through the guide pipe, 0.2 m each time.
The performance is repeated for all five layers. When the last layer has been
tamped the extension piece is removed and the sample is levelled off along the
brim of the mould. When the weight of the cylinder with the tamped, sample has
been determined, the cylinder is emptied, the sample is dried and the weight is
determined.
-
The test then is repeated for the other samples with different
moisture contents.
-
.2
Definitions and data for calculations (see figure 1.3.4.2)
-
– empty cylinder, mass in grams: A
-
– cylinder with tamped sample, mass in grams:
B
-
– wet sample, mass in grams:
C
C = B – A
-
– dry sample, mass in grams: D
-
– water, mass in grams (equivalent to volume in
cm3): E
E = C – D
Volume
of cylinder: 1,000 cm3
-
.3
Calculation of main characteristics
-
– density of solid material, g/cm3
(t/m3): d
-
– dry bulk density, g/cm3
(t/m3): γ
-
– net water content, volume %:
ev
-
– void ratio: e (volume of voids divided by
volume of solids)
-
– degree of saturation, percentage by volume:
S
-
– gross water content, percentage by mass:
W1
-
– net water content, percentage by mass:
W
-
.4
Presentation of the compaction tests
-
For each compaction test the calculated void ratio (e) value
is plotted as the ordinate in a diagram with net water content
(ev) and degree of saturation (S) as the respective
abscissa parameters.
-
.5
Compaction curve
-
The test sequence results in a specific compaction curve (see figure
1.3.4.5).
-
The critical moisture content is indicated by the intersection of the
compaction curve and the line S = 70% degree of saturation. The
transportable moisture limit (TML) is the critical moisture content.