Section 2 Tables of spare parts
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Clasifications Register Guidance Information - Guidance Information on Spare Gear, July 2011 - Chapter 1 Guidance Information on Spare Gear - Section 2 Tables of spare parts

Section 2 Tables of spare parts

2.1 For general guidance purposes, spare parts for main and auxiliary machinery installations are shown in the following Tables:

Table 1(a) and 1(b) Spare parts for main oil engines
Table 2 Spare parts for auxiliary oil engines
Table 3 Spare parts for main steam turbines
Table 4 Spare parts for auxiliary steam turbines
Table 5 Spare parts for auxiliary air compressors
Table 6 Spare parts for boilers supplying steam for propulsion and for essential services
Table 7 Spare parts for pumps
Table 8 Spare parts for gas turbines

Table 1.2.1 Spare parts for main oil engines

Item Spare parts Number
Ships for unrestricted service Ships for restricted service
Main bearings Main bearings or shells for one bearing of each size and type fitted, complete with shims, bolts and nuts 1 —
Main thrust block Pads for one face of Michell-type thrust block
or
1 set 1 set
Inner and outer race with rollers where roller thrust bearings are fitted 1 1
Cylinder liner Cylinder liner complete with joint rings and gaskets 1 —
Cylinder cover Cylinder cover complete with valves, joints rings and gaskets.
For engines without covers, the respective valves for one cylinder unit
1 —
Cylinder cover studs or bolts, with nuts, as applicable for one cylinder 1/2 set —
Cylinder valves Exhaust valves, complete with casings, seats, springs and other fittings for one cylinder 2 sets 1 set
Air inlet valves, complete with casings, seats, springs and other fittings for one cylinder 1 set 1 set
Starting air valve, complete with casing, seat, springs and other fittings 1 1
Relief valve, complete 1 1
Fuel injection valves of each size and type fitted, complete with all fittings, for one engine 1 set
see Note 1
1/4 set
Connecting rod bearings Bottom end bearings or shells of each size and type fitted, complete with shims, bolts and nuts, for one cylinder 1 set —
Top end bearings or shells of each size and type fitted, complete with shims, bolts and nuts, for one cylinder 1 set —
Pistons Crosshead type, piston of each type fitted, complete with piston rod, stuffing box, skirt, rings, studs and nuts 1 —
Trunk piston type, piston of each type fitted, complete with skirt, rings, studs, nuts, gudgeon pin and connecting rod 1 —
Piston rings Piston rings, for one cylinder 1 set —
Piston cooling Telescopic cooling pipes and fittings or their equivalent, for one cylinder unit 1 set —
Gear and chain for camshaft drives Chain drive: separate links with pins and rollers of each size and type fitted 6 —
Bearing bushes of each type fitted 1 set —
Cylinder lubricators Lubricator complete, of the largest size, with its chain drive or gear wheels 1 —
Fuel injection pumps Fuel pump complete, or, when replacement at sea is practicable, a complete set of working parts for one pump (plunger, sleeve, valves, springs, etc.) 1 —
Fuel injection piping High pressure fuel pipe of each size and shape fitted, complete with couplings 1 —
Scavenge blowers
(including turbochargers)
Rotors, rotor shafts, bearings, nozzle rings and gear wheels or equivalent working parts if of other types, see Note 2 1 set —
Scavenging system Suction and delivery valves for one pump of each type fitted 1 set —
Reduction and/or reverse gear Complete bearing bush, of each size fitted in the gearcase assembly 1 set 1 set
Roller or ball race, of each size fitted in the gearcase assembly 1 set 1 set
Main engine-driven air compressors Piston rings of each size fitted 1 set —
Suction and delivery valves complete of each size fitted 1/2 set —
Gaskets and packings Special gaskets and packings of each size and type fitted for cylinder covers and cylinder liners for one cylinder 1 set —

Note 1. Engines with three or more fuel injection valves per cylinder: two fuel injection valves complete per cylinder and a sufficient number of valve parts, excluding the body, to provide, with those fitted, a full engine set.

Note 2. The spare parts may be omitted where it has been demonstrated at the Enginebuilder’s works, or during sea trials, for an engine of the type concerned, that the engine can be manoeuvred satisfactorily with one blower out of action. The requisite blanking and/or blocking arrangements, applicable for running with one blower out of action as demonstrated, are to be available on board.

Table 1.2.2 Spare parts for auxiliary oil engines

Item Spare parts Number
Ships for unrestricted service Ships for restricted service
Main bearings Main bearing or shells for one bearing of each size and type fitted, complete with shims, bolts and nuts 1 —
Cylinder valves Exhaust valves complete with casings, seats, springs and other fittings for one cylinder 2 sets —
Air inlet valves, complete with casings, seats, springs and other fittings for one cylinder 1 set —
Starting air valve, complete with casing, seat, springs and other fittings 1 —
Relief valve, complete 1 —
Fuel valves of each size and type fitted, complete with all fittings, for one engine 1/2 set —
Connecting rod bearings Bottom end bearings or shells of each size and type fitted, complete with shims, bolts and nuts, for one cylinder 1 set —
Top end bearings or shells of each size and type fitted, complete with shims, bolts and nuts for one cylinder 1 set —
Trunk piston type: gudgeon pin with bush for one cylinder 1 set —
Piston rings Piston rings, for one cylinder 1 set —
Piston cooling Piston cooling fittings, for one cylinder unit 1 set —
Fuel injection pumps Fuel pump complete, or, when replacement at sea is practicable, a complete set of working parts for one pump (plunger, sleeve, valve springs, etc.) 1 —
Fuel injection piping High pressure fuel pipe of each size and shape fitted, complete with couplings 1 —
Gaskets and packings Special gaskets and packings of each size and type fitted, for cylinder covers and cylinder liners for one cylinder 1 set —

Table 1.2.3 Spare parts for main steam turbines

Item Spare parts Number
Ships for unrestricted service Ships for restricted service
Main bearings Complete bearing bush, of each size and type fitted, for the rotor, pinion and gear wheel shafts, for one engine 1 —
Turbine thrust Pads of each size for one face of Michell-type thrust, or rings for turbine adjusting block, of each size for one engine 1 set 1 set
Assorted liners for one block where fitted    
Main thrust block Pads for one face of Michell-type thrust block 1 set 1 set
or    
Inner and outer race with rollers where roller thrust bearings are fitted 1 1
Turbine shaft sealing rings Carbon sealing rings, where fitted, with springs, for each size and type of sealing rings gland, for one engine 1 set —
Oil filters Disposable filter elements of each type and size fitted 1 set —

Table 1.2.4 Spare parts for auxiliary steam turbines

Item Spare parts Number
Ships for unrestricted service Ships for restricted service
Main bearings Complete bearing bush, of each size and type fitted, for the rotor, pinion and gear wheel shafts, for one engine 1 —
Turbine thrust Pads of each size for one face of Michell-type thrust, or rings for turbine adjusting block, of each size for one engine 1 set 1 set
Assorted liners for one block where fitted    
Turbine shaft sealing rings Carbon sealing rings, where fitted, with springs, for each size and type of gland, for one engine 1 set —
Oil filters Disposable filter elements of each type and size fitted 1 set —

Table 1.2.5 Spare parts for auxiliary air compressors

Item Spare parts Number
Ships for unrestricted service Ships for restricted service
Piston rings Rings, of each size fitted, for one piston 1 set 1 set
Valves Suction and delivery valves, complete, of each size fitted 1/2 set 1/2 set

Table 1.2.6 Spare parts for boilers supplying steam propulsion and for essential services

Item Spare parts Number
Ships for unrestricted service Ships for restricted service
Tube stoppers or plugs Tube stoppers or plugs, of each size used, for boiler, superheater and economiser tubes 10 6
Fuel oil burners Fuel oil burners complete or a complete set of wearing parts for the burners, for one boiler 1 set 1 set
Gauge glasses Gauge glasses of round type 2 sets per boiler 2 sets per boiler
Gauge glasses of flat type 1 set for every two boilers 1 set for every two boilers

Table 1.2.7 Spare parts for pumps

Item Spare parts Number
Ships for unrestricted service Ships for restricted service
Piston pumps Valve with seats and springs, each size fitted 1 set —
Piston rings, each type and size for one piston 1 set —
Centrifugal pumps Bearing of each type and size 1 —
Rotor sealings of each type and size 1 —
Gear type pumps Bearings of each type and size 1 —
Rotor sealings of each type and size 1 —

Note When a sufficiently rated standby pump is available, the spare parts may be dispensed with.

Table 1.2.8 Spare parts for gas turbines

Item Spare parts Number
Ships for unrestricted service Ships for restricted service
Reduction gear Complete bearing bush of each size fitted for the pinion(s) and gear wheel shaft for one turbine 1 —
Fuel oil burners Fuel oil burners complete or a complete set of wearing parts for the burners, for one turbine 1 set 1 set
Igniters Full set for one turbine 1 set 1 set
Oil filters Disposable filter elements of each size and type fitted 1 set 1 set
Fuel oil metering Fuel metering unit complete 1 set —
Gas turbine manufacturer’s recommended spares for each installation in addition to the above 1 set 1 set

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