1 A furnace test with fast temperature increase
likely to occur in a fully developed liquid hydrocarbon fire. The
time/temperature of the furnace should be as follows:
-
at the end of 5 minutes: 945°C
at the end of 10 minutes: 1,033°C
at the end of 15 minutes: 1,071°C
at the end of 30 minutes: 1,098°C
at the end of 60 minutes: 1,100°C
Note
1 The accuracy of the furnace control should
be as follows:
1.1 During the first 10 minutes of the test the area under the
curve of mean furnace temperature should not vary by more than ±
15% of the area under the standard curve.
1.2 During the first half hour of the test the area under the
curve of mean furnace temperature should not vary by more than ±
10% of the area under the standard curve.
1.3 For any period after the first half hour of the test the
area under the curve of mean furnace temperature should not vary by
more than ± 5% of the area under the standard curve.
1.4 At any time after the first 10 minutes of the test the mean
furnace temperature should not differ from the standard curve by more
than ± 100°C.
Note
2 The locations where the temperatures are measured, the
number of temperature measurements and the measurement techniques are to be agreed by
the Administration taking into account the furnace control specification as set out
in paragraphs 7.1 to 7.4 of part 3 of annex 1 to the 2010 FTP Code.
2 The test specimen should be prepared with the joints and
fittings intended for use in the proposed application. The number of specimens should be
sufficient to test typical joints and fittings including joints between non-metal and
metal pipes and fittings to be used. The ends of the specimen should be closed. The pipe
ends and closures may be outside the furnace. The general orientation of the specimen
should be horizontal and it should be supported by one fixed support with the remaining
supports allowing free movement. The free length between supports should not be less
than 8 times the pipe diameter.
Note
1 Most materials other than steel used for pipes
will require a thermal insulation to be able to pass this test. The
test procedure should include the insulation and its covering.
Note
2 The number and size of test specimens required for the
approval test should be specified by the Administration. At least largest and
smallest diameter or wall thickness should be tested for approval.
3 If the insulation contains, or is liable to
absorb, moisture the specimen should not be tested until the insulation
has reached an air-dry condition. This condition is defined as equilibrium
with an ambient atmosphere of 50% relative humidity at 20 ±
5°C. Accelerated conditioning is permissible provided the method
does not alter the properties of component material. Special samples
should be used for moisture content determination and conditioned
with the test specimen. These samples should be so constructed as
to represent the loss of water vapour from the specimen by having
similar thickness and exposed faces.
4 A nitrogen pressure inside the test specimen
should be maintained automatically at 0.7 bar ± 0.1 bar during
the test. Means should be provided to record the pressure inside the
pipe and the nitrogen flow into and out of the specimen in order to
indicate leakage.
5 During the test, no nitrogen leakage from the
sample should occur.
6 After termination of the furnace test, the test
specimen together with fire protection coating, if any, should be
allowed to cool in still air to ambient temperature and then tested
to the rated pressure of the pipes as defined in paragraph 2.1.2.2 and 2.1.3.2 of these guidelines.
The pressure should be held for a minimum of 15 minutes. Pipes without
leakage qualify as level 1 or 2 depending on the test duration. Pipes
with negligible leakage, i.e. not exceeding 5% flow loss, qualify
as level 1W or level 2W depending on the test duration. Where practicable,
the hydrostatic test should be conducted on bare pipe, that is pipe
which has had all if its coverings including fire protection insulation
removed, so that leakage will be readily apparent.