4.2 Apparatus and materials
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Statutory Documents - IMO Publications and Documents - International Codes - IMSBC Code – International Maritime Solid Bulk Cargoes Code – Resolution MSC.268(85) - Appendix 2 – Laboratory Test Procedures, Associated Apparatus and Standards - 4 Trough test for determination of the self-sustaining exothermic decomposition of fertilizers containing nitrates1 - 4.2 Apparatus and materials

4.2 Apparatus and materials

 The apparatus (figure 4-1) consists of a trough of internal dimensions 150 mm x 150 mm x 500 mm, open at the top. The trough is constructed of square-meshed gauze (preferably stainless steel) with a mesh width of about 1.5 mm and a wire thickness of 1.0 mm supported on a frame made from, for example, 15 mm wide, 2 mm thick steel bars. The gauze at each end of the trough may be replaced by 1.5 mm thick, 150 mm x 150 mm stainless steel plates. The trough should be rested on a suitable support. Fertilizers with a particle size distribution such that a significant amount falls through the mesh of the trough should be tested in a trough of smaller mesh gauze, or alternatively in a trough lined with gauze of a smaller mesh. During initiation sufficient heat should be provided and maintained to establish a uniform decomposition front. Two alternative heating methods are recommended, namely:

  4.2.1 Electrical heating

 An electrical heating element (capacity 250 W) enclosed in a stainless steel box is placed inside and at one end of the trough (figure 4-2). The dimensions of the stainless steel box are 145 mm x 145 mm x 10 mm, and the wall thickness is 3 mm. The side of the box which is not in contact with the fertilizer should be protected with a heat shield (insulation plate 5 mm thick). The heating side of the box may be protected with aluminium foil or a stainless steel plate.

  4.2.2 Gas burners

 A steel plate (thickness 1 mm to 3 mm) is placed inside one end of the trough and in contact with the wire gauze (figure 4-1). The plate is heated by means of two burners which are fixed to the trough support and are capable of maintaining the plate at temperatures between 400oC and 600o C, i.e. dull red heat.

  4.2.3 To prevent heat transport along the outside of the trough, a heat shield consisting of a steel plate (2 mm thick) should be installed at about 50 mm from the end of the trough where the heating takes place.

  4.2.4 The life of the apparatus may be prolonged if it is constructed of stainless steel throughout. This is particularly important in the case of the gauze trough.

  4.2.5 Propagation may be measured using thermocouples in the substance and recording the time at which a sudden temperature rise occurs as the reaction front reaches the thermocouple.


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