6.1.1 The RO shall plan and implement the monitoring,
measurement, analysis and improvement processes needed to demonstrate
conformity to statutory certification and services requirements, to
ensure conformity of the quality management system, and to continually
improve the effectiveness of the quality management system. This shall
include the determination of applicable methods, including statistical
techniques, and the extent of their use. The measurements employed
by the RO shall be reviewed periodically, and data shall be verified
on a continual basis for accuracy and completeness.
6.1.2 The RO shall develop key performance indicators
with respect to the performance of statutory certification and services.
6.2.1 The RO shall implement an audit programme;
including the completion of internal audits at planned intervals to
determine whether the authorized activity conforms to the planned
arrangements and that the quality management system is effectively
implemented and maintained, and that a supervisory system is in place,
which monitors statutory certification and services.
6.2.2 The audit programme shall take into consideration
the status and importance of the processes and areas to be audited,
as well as the results of previous audits, flag State feedback, complaints
and appeals including port State and flag State inspections. When
planning the internal audits, consideration shall be given to complaints
received in the past (either related to the location or in general)
and to the results of previous internal audits and to the operation
of the locations.
6.2.3 The RO shall define the audit criteria,
scope, frequency, and methods. Auditors shall be suitably qualified
and selected in order to ensure objectivity and impartiality of the
audit process. Auditors shall not audit their own work. The audit
scope shall cover the processes for the statutory certification and
services at various locations with a focus on verification of the
efficient and effective implementation of the quality management system
and applicable work processes at the individual location. The audit
periods, which may be established according to the findings, shall
ensure that each location is audited at least once per three years.
Audits at locations shall also include visits to selected sites, which
operate under the control of the location.
6.2.4 A documented procedure shall be established
to define the responsibilities and requirements for planning and conducting
audits, establishing records and reporting results. Records of audits
and their results shall be maintained.
6.2.5 The management responsible for the area
being audited shall ensure that any necessary corrections and corrective
actions are taken without undue delay to eliminate detected nonconformities,
observations (potential non-conformities) and their root causes.
6.3
Vertical Contract Audit
6.3.1 The RO shall carry out Vertical Contract
Audits annually for each of the following processes:
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.1 plan approval;
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.2 new construction survey;
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.3 in-service periodical survey/audit; and
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.4 type approval (where applicable) or survey
of other materials and equipment.
6.3.2 Evidence of completion of VCAs and findings
thereof, shall be formally recorded.
6.4
Monitoring and measurement of processes
6.4.1 The RO shall apply suitable methods for
monitoring, including a supervisory system that monitors the work
activities carried out, and where applicable, measurement of the quality
management system processes. These methods shall demonstrate the ability
of the processes to achieve sustained compliance with the requirements
of this Code and the agreement with the flag State, in particular
that:
6.4.2 When planned results are not achieved, correction
and corrective action shall be taken, as appropriate.
6.4.3 The implemented methods should consider
issues such as, but not limited to:
6.5
Control, monitoring and measurement
of non-conformities, including statutory deficiencies
6.5.1 The RO shall monitor and measure the service
delivery with statutory requirements and the RO's rules to verify
that all requirements have been met. This shall be carried out at
appropriate stages of the statutory certification and services process
in accordance with the planned arrangements. Evidence of conformity
with the statutory requirements and RO rules shall be maintained.
Records shall indicate the person(s) approving or verifying compliance
with the statutory requirements and the RO's rules.
6.5.2 The RO shall make provisions to ensure that
non-conformities are identified and controlled. The controls and related
responsibilities and authorities for dealing with non-conformities
shall be defined in a documented procedure.
6.5.3 Where applicable, the RO shall deal with
a non-conformity by one or more of the following ways:
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.1 by taking action to eliminate the detected
non-conformity;
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.2 by authorizing its use, release or acceptance
under the terms determined by the flag State;
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.3 when accepting with or without correction by
exemption or equivalence, consideration should be given to the non-conformities
with rules and regulations or statutory requirements during:
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.1 drawing approval,
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.2 survey of materials and equipment,
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.3 survey during construction and installation,
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.4 survey during service;
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.4 by taking action to preclude its original intended
use or application; and
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.5 by taking action appropriate to the effects,
or potential effects, of the non-conformity when a non-conformity
is detected.
6.5.4 When a non-conformity is corrected, it shall
be subject to reverification to demonstrate conformity to the requirements.
6.5.5 Records of the nature of non-conformities
and any subsequent actions taken, including exemption or equivalences
obtained, shall be maintained.
6.5.6 The RO shall comply with the instructions
of the flag State detailing actions to be followed in the event that
a ship is found not fit to proceed to sea without danger to the ship
or persons on board, or presenting unreasonable threat of harm to
the marine environment.
6.5.7 The ROs shall cooperate with port State
control Administrations where a ship to which the RO issued the certificates
is concerned, in particular, in order to facilitate the rectification
of reported deficiencies or other discrepancies.
6.5.8 The RO responsible for issuing the relevant
certificate shall, upon receiving a report of an accident or discovering
a defect to a ship which affects the safety of the ship or the efficiency
or completeness of its life saving appliances or other equipment,
cause investigations to be initiated to determine whether a survey
is necessary.
The RO shall continually improve the effectiveness of its
quality management system through the use of the quality policy, quality
objectives, audit results, analysis of data, corrective and preventive
actions and management review.
6.6.2.1 The objective of data analysis is to determine
the cause of problems to guide effective corrective and preventive
action. The RO shall:
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.1 analyse data from various sources to assess
performance against plans and goals and to identify areas for improvement;
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.2 make use of statistical methodologies for data
analysis, which can help in assessing, controlling, and improving
performance of processes; and
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.3 analyse the product requirements, as well as
analysis of relevant processes, operations and quality records.
6.6.2.2 Information and data from all parts of
the RO shall be integrated and analysed to evaluate the overall performance
of the quality management system.
6.6.2.3 The results of analysis shall be documented
and used to determine:
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.1 trends;
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.2 operational performance;
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.3 customer satisfaction and/or dissatisfaction
through complaints or other quality indicators (PSC detentions, flag
State non-conformities, etc.);
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.4 effectiveness and/or efficiency of processes;
and
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.5 performance of suppliers.
6.6.3
Sources of information
The RO shall identify sources of information and establish
processes for collection of information for planning continual improvement,
corrective and preventive actions. Such information shall include,
inter alia:
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.1 customer complaints;
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.2 non-conformance reports;
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.3 outputs from management reviews;
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.4 internal audit reports;
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.5 outputs from data analysis;
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.6 relevant records;
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.7 outputs from customer feedback and satisfaction
measurements;
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.8 process measurements;
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.9 results of self-assessment; and
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.10 in-service experience.
6.6.4.1 The RO shall without undue delay take
action to eliminate the causes of non-conformities in order to prevent
recurrence. Corrective actions shall be appropriate to the effects
of the non-conformities encountered and address all actual or potential
effects of these.
6.6.4.2 A documented procedure shall be established
to define requirements for:
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.1 reviewing non-conformities (including complaints);
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.2 determining the cause of non-conformities;
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.3 evaluating the need for action to ensure that
non-conformities do not recur;
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.4 determining and implementing action needed;
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.5 records of the results of action taken; and
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.6 reviewing the effectiveness of the corrective
action taken.
6.6.5.1 The RO shall take action to identify and
eliminate the causes of potential non-conformities in order to prevent
their occurrence. Preventive actions shall be appropriate to the nature
and effects of the potential problems.
6.6.5.2 A documented procedure shall be established
to define requirements for:
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.1 determining potential non-conformities and
their causes;
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.2 evaluating the need for action to prevent occurrence
of non-conformities;
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.3 determining and implementing action needed;
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.4 records of results of action taken; and
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.5 reviewing the effectiveness of the preventive
action taken.
6.6.5.3 Examples of such methodologies may include
risk analyses, trend analyses, statistical process control, fault-tree
analyses, failure modes and effects and criticality analyses.