3.9 Design considerations for valves and pipework in inert gas systems
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3.9 Design considerations for valves and pipework in inert gas systems

  3.9.1 The flue gas uptake point should be so selected that the gas is not too hot for the scrubber, nor causes hard deposits on the flue gas isolating valves. It should not be so close to the uptake outlet that air can be drawn into the system. When boilers are fitted with rotary air heaters, the offtake point should be before the air heater inlet.

  3.9.2 The materials used for flue gas isolating valves should take into account the temperature of gas at the offtake. Cast iron is acceptable for temperatures below 220°C. Valves exposed to a temperature exceeding 220°C should be made from a material not only compatible with the temperature but also resistant to the corrosive effect of stagnant flue gases.

  3.9.3 Flue gas isolating valves should be provided with facilities to keep the seatings clear of soot unless the valve is designed to close with a seat cleaning action. Flue gas isolating valves should also be provided with air sealing arrangements.

  3.9.4 If expansion bellows are considered necessary they should have a smooth internal sleeve and preferably be mounted so that the gas flow through them is vertical. They should be constructed of material resistant to stagnant damp acidic soot.

  3.9.5 The pipework between the flue gas isolating valve and the scrubber should be made from heavy gauge steel resistant to corrosion and so arranged as to prevent the accumulation of damp acidic soot by the avoidance of unnecessary bends and branches.

  3.9.6 The inlet piping to the scrubber should be so arranged as to permit positive isolation from the flue gases prior to gas-freeing the scrubber for entry for maintenance purposes. This may be accomplished by the removal of a suitable length of pipe section and blanking, by spectacle flanges or by a water seal which would prevent any leakage of gas from the boiler when the flue gas isolating valve is shut and the scrubber is opened up for inspection and maintenance. In the event that the drainage of the water seal is itself required for inspection purposes, then isolation should be achieved either by removal of the suitable lengths of pipe sections and blanking, or by the use of spectacle flanges.

  3.9.7 The gas outlet piping from the scrubber to the blowers and recirculating lines should be made from steel suitably coated internally.

  3.9.8 Suitable isolating arrangements should be incorporated in the inlet and outlet of each blower to permit safe overhaul and maintenance of a blower while permitting the use of the inert gas system using the other blower.

  3.9.9 The regulating valve required by regulation 62.9.1 should be provided with means to indicate whether the valve is open or shut. Where the valve is used to regulate the flow of inert gas it should be controlled by the inert gas pressure sensed between the deck isolating valve and the cargo tanks.

  3.9.10 Deck lines should be of steel and be so arranged as to be self draining and should be firmly attached to the ship's structure with suitable arrangements to take into account movement due to heavy weather, thermal expansion and flexing of the ship.

  3.9.11 The diameter of the inert gas main, valves and branch pipes should take account of the system requirements detailed in 3.5.9. To avoid excessive pressure drop, the inert gas velocity should not exceed 40 m/s in any section of the distribution system when the inert gas system is operating at its maximum capacity. If the inert gas main is used for venting during loading, other factors may need to be taken into consideration as developed in regulation 58 of chapter II-2 of the 1974 SOLAS Conventionfootnote for cargo tank venting systems.

  3.9.12 All pressure and vacuum relief openings should be fitted with flame screens with easy access for cleaning and renewal. The flame screens should be at the inlets and outlets of any relief device and be of robust construction sufficient to withstand the pressure of gas generated at maximum loading and during ballasting operations while presenting minimum resistance.


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